Brake light microswitch
Discussion
It had to happen after 3 years, she's finally broken! Thankfully, only the brake light micro switch. There is no 'click' when you push the pedal and the brake lights are stuck on. (as the nice police men stopped and told me twice on the way back from gunchester tonight)
A little 'how to' on replacing it yourself. About 30 mins, easy but fiddley.
1) Remove pedal box plate. There are 5 bolts. 3 removed with a 5mm Allen key (2 in the base of the pedal box the third behind the brake pedal). The pedal stop bolts are removed with a 7/32 Allen key after cracking off the nuts that set the depth of the bolt.
3) The switch will slide out and new switch can be inserted. It can only go in one way!. The correct position for the switch is 'made' when the pedal is at rest. Pushing the pedal releases the actuator arm on the switch.
5) Reposition pedal box cover and bolt into position. Replace pedal stop bolts ensuring they go back on the clutch/accelerator at the same length they were removed. Nip up the bolts on the pedal stops to stop the bolt working loose.
A little 'how to' on replacing it yourself. About 30 mins, easy but fiddley.
1) Remove pedal box plate. There are 5 bolts. 3 removed with a 5mm Allen key (2 in the base of the pedal box the third behind the brake pedal). The pedal stop bolts are removed with a 7/32 Allen key after cracking off the nuts that set the depth of the bolt.
- Its important to ensure the bolt length is not altered so it keeps the same pedal travel for the clutch/accelerator when re-fitted.
3) The switch will slide out and new switch can be inserted. It can only go in one way!. The correct position for the switch is 'made' when the pedal is at rest. Pushing the pedal releases the actuator arm on the switch.
- I tested the switch by connecting it loose and made sure it worked before fixing it in place.
5) Reposition pedal box cover and bolt into position. Replace pedal stop bolts ensuring they go back on the clutch/accelerator at the same length they were removed. Nip up the bolts on the pedal stops to stop the bolt working loose.
Edited by shep1001 on Monday 17th October 18:24
Thanks for the instructions... I should have read the forum a few days earlier.
In my case, after being stuck on for a while, the switch will fail - leaving no brake lights at all.
Having had the same issue it took me a little more time getting the nylocs off (about 45 min). You have to work in an awkward position and know which tools to use. An allen key and a spanner socket (5.5 mm) are sufficient. Getting all back together was 15 min then.
In my case, after being stuck on for a while, the switch will fail - leaving no brake lights at all.
Having had the same issue it took me a little more time getting the nylocs off (about 45 min). You have to work in an awkward position and know which tools to use. An allen key and a spanner socket (5.5 mm) are sufficient. Getting all back together was 15 min then.
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