Miniman's Toylander build thread

Miniman's Toylander build thread

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miniman

Original Poster:

24,980 posts

263 months

Wednesday 17th October 2012
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So as I currently have a little time on my hands and the twins' first birthday is coming up, I thought I'd get on with building them a Toylander. It will probably take me a year so by the time its finished they might be able to drive it! If not, big sister will probably help. It also has the potential to prevent people from buying them plastic ste for their birthday and Christmas; instead they can buy an axle or a motor or something.

Anyway, it's a Toylander II:



You start with a set of instructions


Instructions by binaryimage, on Flickr

which are quite complex!


Complicated by binaryimage, on Flickr

and two sheets of full-scale templates


Plans by binaryimage, on Flickr

Before you start, you need a real Land Rover to pick up two massive sheets of MDF


Wood by binaryimage, on Flickr

I've started by making the floor panel as it is one of the largest individual pieces and is largely invisible once assembled, so a good place to start honing my jigsaw skills.


Floor cut out by binaryimage, on Flickr

Then moved on to the rear panel


Rear panel plans by binaryimage, on Flickr

The plans are stuck to the sheet of MDF then cut out.


Rear panel cut out by binaryimage, on Flickr

So that's day 1, I will post up progress!

miniman

Original Poster:

24,980 posts

263 months

Wednesday 17th October 2012
quotequote all
jeremyc said:
If you make a copy of the plans you can build them one each. smile
At £35, another set of plans is the cheapest bit of building a second one!

miniman

Original Poster:

24,980 posts

263 months

Wednesday 17th October 2012
quotequote all
Murph7355 said:
Are they electric?

And how much is the build likely to cost? (Yes, yes. I know I can Google biggrin).
Yes, either single motor or double, 12 or 24v.

Cost depends on how much you make yourself vs buy from Toylander. A full kit excluding body panels is about £800 but the manual gives plans for fabricating all the metal parts, and a wheelchair could well give up its running gear.

They are quite big - 1.6m long - and will happily transport an adult smile

miniman

Original Poster:

24,980 posts

263 months

Thursday 18th October 2012
quotequote all
A little more cutting today, plus a trip to Wickes for more jigsaw blades hehe

Tailgate cut out of the rear panel (needs some fettling with the sander!)


Rear panel & tailgate by binaryimage, on Flickr

Rear inner wings and part of the seat


Inner wings, seat by binaryimage, on Flickr

Front panel, quite important I think!


Front panel by binaryimage, on Flickr

Couple of small parts


Bonnet / motor panels by binaryimage, on Flickr

Front inner wings


Inner wings by binaryimage, on Flickr

And today's money shot, the 1.6m long side panels set up ready for cutting tomorrow.


Side panels by binaryimage, on Flickr

miniman

Original Poster:

24,980 posts

263 months

Monday 22nd October 2012
quotequote all
Finished off the side panels, now they are cut out it seems really big.


Front wing by binaryimage, on Flickr


Side panel by binaryimage, on Flickr

Then cut out a load of the other smaller pieces.


Pile by binaryimage, on Flickr

Today was delivery day. Slow start:


Parcel by binaryimage, on Flickr

Nice key switch I found on eBay


Switch by binaryimage, on Flickr

More importantly...


Box by binaryimage, on Flickr


Parts by binaryimage, on Flickr

First set of components - front swing axle, steering and stub axles, steering column, rear axle, brake assembly, front bumper, motor mounts, big bag of fixings biggrin


Parts by binaryimage, on Flickr

miniman

Original Poster:

24,980 posts

263 months

Thursday 1st November 2012
quotequote all
A little more progress today, starting to look a bit Land Rover-ish now.

Front inner wings

Inner front wings by binaryimage, on Flickr

Rear inner wings

Inner rear wings by binaryimage, on Flickr

Getting quite big...

Rear panel by binaryimage, on Flickr

miniman

Original Poster:

24,980 posts

263 months

Saturday 3rd November 2012
quotequote all
Good bit of progress today. Rounded off the edges of the side panels with the router, then fitted the first side panel:


Side panel by binaryimage, on Flickr

The instructions for the side panels look really complex (4 pages worth) but as with the rest of it, everything has obviously been very well thought through. I figured I'd cut a couple of corners, only to find that I couldn't then screw some of the joints together as the drill wouldn't fit. Following the plans properly would have avoided that one!

So with both side panels on, I then started on the front wings so it now looks much more like a Land Rover. And it is huge, and weighs a ton!


Front wings by binaryimage, on Flickr

miniman

Original Poster:

24,980 posts

263 months

Sunday 4th November 2012
quotequote all
They run at 4mph as standard.

Have been extracting he MDF dust using a vacuum as well as wearing a mask, nasty stuff.

miniman

Original Poster:

24,980 posts

263 months

Wednesday 7th November 2012
quotequote all
Front panel is on and I'm now filling all the screwholes.


Front panel by binaryimage, on Flickr

miniman

Original Poster:

24,980 posts

263 months

Thursday 8th November 2012
quotequote all
Not sure how many hours so far - at a guess something like 20 or so, not including trips to buy stuff. It's going pretty smoothly, the plans are excellent. Some bits seem counter-intuitive until half a dozen steps later in the process when you suddenly twig why it's done like that.

The recommended timber is either MDF or marine ply. If you buy the pre-cut panels from the manufacturer they are supplied in MDF.

miniman

Original Poster:

24,980 posts

263 months

Monday 18th March 2013
quotequote all
Have just got back into this, now that the temperature in the garage has got above zero hehe

First batch of metal components painted up, and starting to fill and sand the body ready for paint. Will post up some pics ASAP.

miniman

Original Poster:

24,980 posts

263 months

Monday 24th March 2014
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Sadly not, new job, cold wet winter. Hope to get back into it soon.

miniman

Original Poster:

24,980 posts

263 months

Saturday 5th September 2015
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whistle not yet...

miniman

Original Poster:

24,980 posts

263 months

Saturday 5th September 2015
quotequote all
Rotaree said:
Working from your first post, the twins must be coming up to their fourth birthday - the perfect age for one of these! wink
That's exactly why I've left it this long, so they will appreciate it properly.

Honest.

miniman

Original Poster:

24,980 posts

263 months

Wednesday 5th July 2017
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Still languishing in the garage...

miniman

Original Poster:

24,980 posts

263 months

Sunday 6th September 2020
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Would anyone be interested in taking this on? It’s still a part finished body and a box of bits. The garage it lives in is being demolished in the next few months and I can’t honestly see me ever finishing it.

miniman

Original Poster:

24,980 posts

263 months

Thursday 10th September 2020
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Pantechnicon said:
I’ve emailed you
I replied yesterday smile

miniman

Original Poster:

24,980 posts

263 months

Sunday 13th September 2020
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Sorry CubanPete picked it up this morning. Good luck with it Chris, great to meet you and hope you get it built soon!

miniman

Original Poster:

24,980 posts

263 months

Sunday 13th September 2020
quotequote all
CubanPete said:
Great to meet you too James.

My daughter was very excited with her new boat scratchchin when I got home... Though she has now clocked what it is and is rather excited.

I have various threads on here and other forums bookmarked and am just processing some of the options as now is the time to make some of the decisions on things like the drive.

I've now worked out what most of the bits are, which bits I need to make, and there is a bit of repair work from its time in storage.

As with any project, the first round of stuff has been bought on ebay...
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