Posh Shed / Garden Room DIY Build

Posh Shed / Garden Room DIY Build

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Discussion

Russ_H

Original Poster:

359 posts

222 months

Saturday 10th August 2013
quotequote all
I'm looking to move my workshop which is currently in the cellar to a posh shed in the garden. The cellar would then become a child free zone/cinema/xbox room. Something along the lines of this.....



The posh shed would be 6.5 x 4m split into two - 3.5x4m workshop & 3x4m garden room/office. The walls constructed out of 4x2"s at 400mm centres. It needs to be useable all year round so its going to be insulated with Kingspan or similar, clad with cedar & plaster boarded inside. At the moment the base is to be constructed out of 6x2"s at 400mm centres held up on 50mm galvanised steel box section posts. Like this....






If OK, how long should posts be - I'm thinking concreting in 30-40cm should be fine.
Also what's the best way of constructing the frame? Concrete the posts in first then attach the 6x2s or use the squared up frame as a guide for positioning the posts. Posts and frame must be perfectly square and level otherwise the walls and roof will be on the p1ss.

Suggestions gratefully receivedsmile
Cheers thumbup

Russ_H

Original Poster:

359 posts

222 months

Saturday 10th August 2013
quotequote all
Google Sketchup - broke the model into layers to switch on & off the walls/floor/roof/cladding as necessary.
Took a couple of hours to learn the basics.


Mandat said:
I'm thinking of doing something similar in my back garden.

what programme did you use to create the graphical mockup?

Russ_H

Original Poster:

359 posts

222 months

Saturday 10th August 2013
quotequote all
I discounted laying a concrete slab - the previous summer house base was wreaked by tree roots, the garden slopes & cost ££. Before I crack on with the base, does it sound sensible or should I be considering something else?

Cheers

Russ_H

Original Poster:

359 posts

222 months

Wednesday 28th August 2013
quotequote all
Main base frame is now finished......pics to follow.

Question, what should I be laying underneath the frame?

Weed fabric to control any weeds but allows water to drain
or
Damp proof membrane to stop weeds but also prevents water socking up into the timber base?

Suggestions appreciated - floor joists going down in the next couple of days.

Cheersthumbup


Russ_H

Original Poster:

359 posts

222 months

Wednesday 28th August 2013
quotequote all
speedyguy said:
mikees said:
I would REALLY REALLY lay a concrete base. Surely this s only a few hundred quid. Mike
http://www.minimix.co.uk

Handy for working bits out and ball park figures if your doing the base yourself.
Costed up a concrete base - was working out around £700-800 for a 6.5 x 4m base. I've then still got to construct a frame for the insulated floor to sit on.

Any way it's too late - 28 galvanised posts have been concreted in and 6x2 frame bolted to it!frown
The previous summer house concrete base was wrecked by the nearby tree roots so I discounted the slab.

Most of the garden room suppliers use either timber or steel framed bases so didn't think I would go too far wronglaugh

So....Weed fabric or damp proof membrane?



Russ_H

Original Poster:

359 posts

222 months

Thursday 29th August 2013
quotequote all
Updated pics........

main framed laid out - levelled and squared & then marked out the hole positions




Holes dug using a petrol post hole borer, a lot easier than digging by hand but still censored hard work




Finished frame ready for joists. Doesn't look like its going anywhere, the wife says its over engineered, I say its robustsmile




Next step floor joists and walls.
Was planning to use 18mm WBP plywood for the floor - any cheaper options???
Assume 38x89mm CLS is good for the walls?

Thanks


Russ_H

Original Poster:

359 posts

222 months

Thursday 29th August 2013
quotequote all
Talk to me about insulated steel roofing sheets...




I'm thinking about using it rather than an epdm roof or torch on felt and then using PIR insulation.

Russ_H

Original Poster:

359 posts

222 months

Sunday 8th September 2013
quotequote all
Progress has been slow, but the base is now complete.......waaaaaay over engineered but not going anywherebiggrin







Russ_H

Original Poster:

359 posts

222 months

Monday 3rd February 2014
quotequote all
Thread resurrection!

There's been a bit of a change of plan following a impulse Ebay purchase smile

SIP Panels

Seemed cheap for the size of panels, phoned up the guy and the deal was done.
Was only then I considered how was I going to get 2500kg of panels from Huddersfield to Leicester. censored

Was advised to get a 7.5 ton lorry by the guy selling so I hired & pitched up in a box lorry with a tail lift. Wrong! With hindsight a 7.5 ton flat bed would have been a lot easier. After man-handling 16off 5m & 6m lenghs into the back with the aid of a forklift it dawned on me how the F**k I was going to offload at the other end. curse

While driving back i was frantically phoning round local buddies to give me a hand but no one was picking up.......weeping managed to rope in a couple of neighbors but it still took 2 hours to unload.

Anyway - anyone have any experience building a SIPs?? The walls and roof of the garden room / posh will be made out of them.

Doesn't look difficult but could do with some pointers.

Cheers





Russ_H

Original Poster:

359 posts

222 months

Tuesday 4th February 2014
quotequote all
moles said:
How much does each panel weigh roughly?.
Around 150kg (maybe more) for 6100 x 1200 x 140mm sheet.
Took 4 of us to lift and move - admittedly one was the wife

Russ_H

Original Poster:

359 posts

222 months

Tuesday 4th February 2014
quotequote all
V8RX7 said:
I guess it depends what you want but surely a SIPS panel is effectively 2 sheets of OSB and a sheet of Kingspan / Celotex.

Baring in mind you wouldn't want to look at either side - so have to clad it I can't see there is any saving in a shed build.
Absolutely - SIPS is not the cheap option for a shed. I was always going to clad the exterior and plasterboard the interior but at £80 for a 6100 x 1200 x 140mm sheet it works out cheaper than a wooden frame and Kingspan.

Total overkill for a posh shed/garden room however it should end up being very strong and thermally efficient. Supported one of the panels at each end and stood in the unsupported middle - very little deflection which was impressive.



Russ_H

Original Poster:

359 posts

222 months

Wednesday 5th February 2014
quotequote all
V8RX7 said:
Great video - wish I'd done similar on my build
I would like to something similar with this build however all it would show is that I've no idea how to build it.....panels go up, panels come down, panels go up, panels come down......not a slick operation smile

Russ_H

Original Poster:

359 posts

222 months

Sunday 16th March 2014
quotequote all
beam cutter


hot knife

[/quote]


Yeah would definitely be a hell of a lot easier with those two, if I was building a few garden rooms it would be worth to invest; with a bit of effort I reckon I can manage with a circular saw.


Russ_H

Original Poster:

359 posts

222 months

Sunday 16th March 2014
quotequote all
kevbridgend said:
How's progress
Slow! we've got builders knocking the kitchen about
Just finishing up putting insulation between the joists, OSB3 flooring going down this week.

I had some timber machined for the splines, now I've got no excuses not to crack on.


Russ_H

Original Poster:

359 posts

222 months

Monday 28th July 2014
quotequote all
Long overdue update...........

Hiring a Genie lift was soooooo much easier -



Main structure pretty much finished -




Next steps UPVC windows and rubber roof

Russ_H

Original Poster:

359 posts

222 months

Tuesday 26th August 2014
quotequote all
Gave my newly purchased Paslode nail gun a workout attaching the exterior battens.shoot
Well impressed with the Paslode......every real man should own a nail guntongue out




Stud wall up and sockets on the wall ready for the electrician




Really need to crack on with roof before the weather turns shcensoredt

Russ_H

Original Poster:

359 posts

222 months

Monday 1st June 2015
quotequote all
Need to update this thread, anyway......


Yes the box sections were galvanised - I cut up some 2.4m long fence posts.
Some of the offcuts are still kicking around the garden with very signs of rust even on the cut edges



ludsonline said:
Hi Russ,
Are you using galvanised box sections for your supports you concreted in?

Cheers

Paul

Russ_H

Original Poster:

359 posts

222 months

Thursday 9th July 2015
quotequote all
Apologies for being so slack with the thread updates

Here goes................

SIPS ready for EPDM rubber roof. Went for the hopefully fit and forget option


EPDM roof installed. Should have been simple but it was a very hot day and the glue went off really quick so there are patches that didn't stick down. Stuck down securely at the edges which is the main thing.



Started cladding the shed with Cedar


More Cladding


Guttering around the back


All finished outside. Painted the cedar with two coats of OSMO UV oil
All electrics done - 2 outside sockets, alarm, PIR and lights & provision for deck lights


Electrician has done his thing inside, batten the walls & plasterboard. CAT6 and TV points in both rooms









Skimmed and painted white

Russ_H

Original Poster:

359 posts

222 months

Thursday 9th July 2015
quotequote all
Stuff left......

LED lighting in the living room side
Flooring - anyone any recommendations for some thick lino for the workshop side?
Composite decking & lighting

Russ_H

Original Poster:

359 posts

222 months

Thursday 9th July 2015
quotequote all
brianb said:
No insulation?
The floor was insulated with 60mm Kingspan and the walls and roof are 140mm thick SIPS (Structural Insulated Panels)
Waaaayyyyyy over engineered for a shedtongue out