500bhp lotus S1 Exige build...

500bhp lotus S1 Exige build...

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EX51GE R

Original Poster:

1,403 posts

211 months

Wednesday 20th May 2015
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Moospeed said:
Is the handbrake the same height as stock? Maybe it's just the angle of the shot but it looks a bit in the way to me?

Looks like something plucked from Pagani or Spyker - mental (in a good way)
Doesn't get in the way at all.

EX51GE R

Original Poster:

1,403 posts

211 months

Wednesday 20th May 2015
quotequote all
hostyle said:
See, once you start, there's always something else biggrin

No matter what you do though, keep on posting pictures and updating this thread.
Off to spa in June so I'm sure there will be plenty to post about!

EX51GE R

Original Poster:

1,403 posts

211 months

Wednesday 20th May 2015
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chuntington101 said:
Any plans on going air to air intercooling to save some weight?
All rear air supply is taken, so nothing left to feed an intercooler. Plus what we have works well. Intercooler would be starting again and no guarantee it would work as well at this power level

EX51GE R

Original Poster:

1,403 posts

211 months

Friday 22nd May 2015
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Humour said:
thumbup

Cant deny your skills and experience with 3D modelling tools and the technology available in terms of the machinery.

With the right tools almost anything is possible. 3D printing next smile

I didn't notice your rates on your website, presumably because you don't charge a flat rate in design/manufacture, but how's a guy to know how far out of our budget you are hehe

The case study mule is a bit of a weapon though. Good work.

Humour
I really don't want to know his hourly rate as he will constantly remind me how much I owe him ! wink

EX51GE R

Original Poster:

1,403 posts

211 months

Sunday 24th May 2015
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Humour said:
lol no doubt. biggrin

For those outside the inner friends circle it's interesting to understand with the aim of understanding if custom work can be budgeted for if/when a part is required to be made. smile
Darren could/would do a custom part if required for anyone I guess, but it always comes down to cost, time to design/copy then program the machine plus the cost of materials, it all adds up!
Our relationship is mutually beneficial, I get a car I couldn't hope to afford to build and Darren gets to drive a car he can't (at the moment) afford to own. It's a win win for both of us, although I bet we'd both argue who gets the stty end of the stick! He has put a huge amount of hours into this car so I'd give him the win (lose) !

Marc.

EX51GE R

Original Poster:

1,403 posts

211 months

Thursday 18th June 2015
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Quick trip to spa on Monday, very successful day, we only broke an expansion tank cap!

http://youtu.be/FFkoM2C4tIQ

EX51GE R

Original Poster:

1,403 posts

211 months

Thursday 18th June 2015
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And a different session from a following car...

http://youtu.be/XirTRE3ekDw

EX51GE R

Original Poster:

1,403 posts

211 months

Tuesday 30th June 2015
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The new shifter mech performed as expected, now have a working handbrake too so it ready for an MOT smile

http://youtu.be/-6ElhJ-9rDI

EX51GE R

Original Poster:

1,403 posts

211 months

Tuesday 30th June 2015
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5potTurbo said:
"Bye, bye Elise.....bye, Caterham, and another...." hehe

Did anything get past you?
When I was driving yes! When Darren was driving no.
When I went out with him in the morning he came up behind two V10 R8's, I though he was doing well to keep up, turns out they were holding him up, once past it was bye R8 too.
It's currently 'only' running circa 520bhp at the moment, turned the wick down to keep it reliable.

EX51GE R

Original Poster:

1,403 posts

211 months

Sunday 13th September 2015
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A few pieces collected for the next chapter....


EX51GE R

Original Poster:

1,403 posts

211 months

Saturday 19th March 2016
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New bodywork has arrived, a busy Easter ....


EX51GE R

Original Poster:

1,403 posts

211 months

Saturday 26th March 2016
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So here we go again....

Quick pic next to my Elise before it gets pulled apart ....





And.....







Ready for paint on Monday!

EX51GE R

Original Poster:

1,403 posts

211 months

Tuesday 29th March 2016
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Markbarry1977 said:
Just read this from start to finish. All I can say is wow.

Oh where do I get a friend called Darren who has the skills your Darren has. I seriously need a mate like that lol.

Much respect. Fantastic car
Endangered species;)

We worked through the night on Sunday to get the car ready for paint, on the trailer for 6am and dropped off at SP automotive. Will be at least 6 weeks until we get the car back, in the meantime Darren has to strip the engine for a top end rebuild and a skim and I'll be sourcing more new parts that I deemed unfit to go back on along with some refurbishment of parts removed.

EX51GE R

Original Poster:

1,403 posts

211 months

Tuesday 29th March 2016
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chuntington101 said:
By refurbishment do you mean removing boring steel bits and replacing with lovely billet aluminium ones? smile
Darren may be making some new bits wink

But in general no, cleaning up under trays, splitters, canards, brake calipers etc....

EX51GE R

Original Poster:

1,403 posts

211 months

Tuesday 29th March 2016
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EX51GE R

Original Poster:

1,403 posts

211 months

Tuesday 7th June 2016
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EX51GE R

Original Poster:

1,403 posts

211 months

Wednesday 8th June 2016
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TacoExcellence said:
Nice article, but let's jump to the reason everyone opened this thread, updates? wink
It's being sprayed now, engine is apart awaiting a rebuild and I've been collecting a st load of new trim parts, anything that I can replace is being replaced.

EX51GE R

Original Poster:

1,403 posts

211 months

Sunday 26th June 2016
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So finally the respray is under way, fair bit of prep required, Ryan is a perfectionist though....






EX51GE R

Original Poster:

1,403 posts

211 months

Monday 18th July 2016
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Back from paint and we are very happy with the results....










EX51GE R

Original Poster:

1,403 posts

211 months

Saturday 30th July 2016
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Shame they didn't use the proper dyno link wink

https://youtu.be/58g0ubJzs5w