The Cobra Adventure

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Discussion

Waitey

Original Poster:

899 posts

224 months

Thursday 14th December 2023
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Jhonno said:
Oh hello!

I'd recommend Emerald for the ECU, well priced, good support, can do all you need. If you are separating the banks for fuelling you can do dual wideband lambda. No need to spend mental money on a Syvecs type ECU which is laden with features you will never use..
I wasn't aware that emerald had 8 injector drivers or dual lambda?

Waitey

Original Poster:

899 posts

224 months

Thursday 14th December 2023
quotequote all
OldSkoolRS said:
I thought the engine looked great with the big chrome K&N filter, but that is another level now. cool Presumably there will be extra power too, so cosmetics aside, what a fantastic upgrade. smile
Potentially more power but it really doesn't need it!

Waitey

Original Poster:

899 posts

224 months

Friday 15th December 2023
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Om said:
I think that boat sailed some time ago!

Does look fantastic though.
Ha this is true!

Waitey

Original Poster:

899 posts

224 months

Friday 15th December 2023
quotequote all
Tom4398cc said:
Fantastic car and great thread. I’ve stumbled across it today and really enjoyed reading it.

My big question though, with the house move, have you managed to avoid anyone like “the neighbour from six doors down”?
No one as yet! There’s still time, esp when I have to tune this thing again.

Waitey

Original Poster:

899 posts

224 months

Thursday 22nd February
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Waitey

Original Poster:

899 posts

224 months

Monday 18th March
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Lots going on at the moment!

New oil cooling loop with higher temp thermostat:



Just ordered some custom coilovers for this.

Trying to get the spring rate right for the use it gets.

Aiming for a motion ratio of 1.5/1.6hz, which is about the same as my Alpina.

I'm getting at front spring rate of 180lb/in and a rear of 195lb/in.

This is ignoring any rate within the bushes (as they are probably about 40lb/in) but taking those from my rates would make my rates look very very low!


Waitey

Original Poster:

899 posts

224 months

Monday 18th March
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New lights are here from Bangin Headlights in Australia, there are perfect. Full LED but classic looks.

Side by side with the old.



Old one fitted



New one fitted


Waitey

Original Poster:

899 posts

224 months

Monday 18th March
quotequote all
Throttle linkage all built up now.



Might raise it a little depending on where I can get the injectors to fit.

Also I had a got at mocking the throttle position sensor up. I want it around the back out of the way.



So I removed this bolt from the main shaft and made up a little Ali D piece



Quick test fit of the sensor and it fits quite nicely with room to make a bracket for it.


Waitey

Original Poster:

899 posts

224 months

Monday 18th March
quotequote all
Also decided to try an be and engineer



Some dry shampoo on the bit I want to scan, so it’ll pick it up.



Ta da


Waitey

Original Poster:

899 posts

224 months

Monday 18th March
quotequote all
Also onto fitting the LSD too.

Fuel tank had to come out to get at the diff bolts





Measured the tank up



75l enough for 250 miles at 15mpg.

Diff out and stripped down


Waitey

Original Poster:

899 posts

224 months

Monday 18th March
quotequote all
I've set my 1.5 way Kaaz diff for 35% locking, they ship with 100% locking which is way over the top for my use.

So I rearranged the friction plates in it.


Waitey

Original Poster:

899 posts

224 months

Tuesday 19th March
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Since my diff is apart I thought I'd look how my ratios stack up.



This thing is geared long!

I could change my diff ratio while its out.

My options are probably a 3.91 ratio from a 325/328 auto:



Which makes it look a bit maybe too short

Or a 3.46 from a E46:



Probably the best, but quite a rare one to find.

Waitey

Original Poster:

899 posts

224 months

Tuesday 19th March
quotequote all
B'stard Child said:
That’s a very useful little spreadsheet - did you build it or find it?
I found it years ago, happy to email on if you'd like it.

Waitey

Original Poster:

899 posts

224 months

Tuesday 19th March
quotequote all
GCCP said:
E46 m3 come with a 3.62 as standard - they come up all the time on M3cutters. Might be a good inbetween option? assuming you have the big 210 diff?
I'm on a medium case. I did look at swapping to the large case, but with how somethings are engineered on the Cobra, it would have clearance issues.

Waitey

Original Poster:

899 posts

224 months

Friday 22nd March
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Switched from Fusion360 to OnShape. Far nicer to use.

Made some flanges for the manifold to downpipe joints. They are currently slip joints and they leak like hell.

Will get them laser cut by Fractory.


Waitey

Original Poster:

899 posts

224 months

Tuesday 26th March
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Tom4398cc said:
I’m in awe of this thread, most of it well beyond my comprehension. But I just wanted to pipe up to say I did chuckle at the photo of the diff, soft hammer and G&T.
I've found getting slightly pissed for the most complicated task is the best way!

Waitey

Original Poster:

899 posts

224 months

Sunday 7th April
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After building my diff up, it felt far too tight. I was hoping to just get away with the core swap, but that wasn't to be!

So I had a look at an old thread about building an E36 track car where the OP rebuilt the diff. So I reached out to him and bought some diff shims from him.

You use the shims to adjust the drag when the diff is fitted. Looking for between 11-23in/lbs of drag. A wider shim = less drag.

Had a fun night of measuring all the shims he sent.



Diff stripped back down and the original shims measured. I had a 1.48 and a 1.69 in it.



Then it was a case of trying different combos till the drag measured right. I had to use this park tool for bicycles to measure that low in in/lbs!

Final shim stack was, 1.59 and 1.79. Gaining 0.21mm.



After that, the diff could be built back up again. Which requite lightly grilling the crown wheel. Crown bolts torqued to 120lb/ft with loctite.





Put it back together and measured the backlash. All on spec at 0.08mm. Case back together and filled with Kaaz LSD oil.



Edited by Waitey on Sunday 7th April 15:29

Waitey

Original Poster:

899 posts

224 months

Wednesday 10th April
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PMC Motorsport you've outdone yourself.

Adjustable top and bottom camber arms





Then even nailed the blue.

Blue because I'm a red white and blue tart with this thing.

Waitey

Original Poster:

899 posts

224 months

Friday 12th April
quotequote all
Waitey said:
Switched from Fusion360 to OnShape. Far nicer to use.

Made some flanges for the manifold to downpipe joints. They are currently slip joints and they leak like hell.

Will get them laser cut by Fractory.

My thing became a real thing!

Well impressed!




Waitey

Original Poster:

899 posts

224 months

Friday 10th May
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This photo is driving me on to get this going again.