The Cobra Adventure

Author
Discussion

Waitey

Original Poster:

899 posts

224 months

Friday 10th May
quotequote all
Standard custom car rollacoaster story incoming.

Custom Gaz Golds are here.





Ah ffs.

God bless owners groups.

Some random old chap from the USA asked me if I’d had the damper bodies shortened.

I was all like nah just built them up to E36 DTM specs.

He was all like, measure the damper bodies.





Mine are too long by 40mm, meaning I’ve lost that in compressing and gained it in droop.

Not ideal.

So I’m going to make some new top mounts which raise that mounting position by 40mm.

Will allow me to keep the right ride height and keep all my fancy new geo.

Pictures and 1000 words and all that.

Here you can clearly see my issue. 40mm gain in length, 10mm loss in stroke. Stroke I'm not bothered with.



The OEM top mount, mounts the bearing 30mm below the mounting face of the strut tower. So I need to bring that up to 10mm above. I also need to bring the centreline of it outward by 1mm




Waitey

Original Poster:

899 posts

224 months

Friday 10th May
quotequote all
Since I've softened the spring rates a lot.

I've upped the ARB size at the rear.

Whiteline 22mm arb vs the old 15mm one.


Waitey

Original Poster:

899 posts

224 months

Friday 10th May
quotequote all
I was getting worried about suspending a corner from 3 M8’s.

But after reading 10.9 M8’s can take ~1.8t of force each, I feel a little better.

As there’s no way the OEM mount can take 5t through it.

nd to double double check, looked up the forced through a Macpherson strut in an extreme pothole strike.

Assuming 300kg on the strut at rest.

A pot hole strike would produce a force of 11052 newtons. (FORCE ANALYSIS OF SUSPENSION STRUT UNDER VARIOUS LOAD CASES 2016.)

Which is about 1152kgf of upward force.

The max force the fasteners can take is <5000kgf.

So a 4+x safety margin.

Waitey

Original Poster:

899 posts

224 months

Friday 10th May
quotequote all
Suspension and arms all in. Just waiting on some ARB droplinks.

Its taken way more work to get to here than expected.








Waitey

Original Poster:

899 posts

224 months

Tuesday 28th May
quotequote all
Decided I didn’t want to muller into my £1500 inlet manifold to try and fit some injectors at a daft angle.

So after a lot of messing, I’ve made these spacers with injector bosses in them.







Will test fit with these then print them in nylon.

Waitey

Original Poster:

899 posts

224 months

Tuesday 28th May
quotequote all
Fit seems good. I’ll have room to get two fuel rails between them.




Waitey

Original Poster:

899 posts

224 months

Tuesday 28th May
quotequote all
First time printing with carbon fibre impregnated Nylon.

After a few modifications to the Ender. All metal hot end and some hardened nozzles.

Wish me luck.



Edited by Waitey on Tuesday 28th May 09:33

Waitey

Original Poster:

899 posts

224 months

Tuesday 28th May
quotequote all
The print took 9 hours but it came out lovely and is very strong.

I can stand on it, and I'd definitely fit in the category of 'powerfully built executive'.




Waitey

Original Poster:

899 posts

224 months

Tuesday 28th May
quotequote all
Tight packaging is tight.

I’ve moved the leading injector inboard by 3mm on the latest prints to give me a bit more room for the fuel rails.



Good job the bonnet has a vent…


Waitey

Original Poster:

899 posts

224 months

Please to announce the throttle linkage fits... just




Waitey

Original Poster:

899 posts

224 months

The fuel rails fit. JUST....