Scaffolding poles + old VW bits + Rotary engine....

Scaffolding poles + old VW bits + Rotary engine....

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PhillipM

Original Poster:

6,524 posts

191 months

Wednesday 25th January 2012
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Ranger 6 said:
Is that your video on the GTechniq site with the glass treatment? If yes, is it any good?
Yeah, should have got one earlier in the day though when we went through a couple of foot of water instead, forgot to turn camera on!

It's fantastic stuff, I really can't recommend it enough to be honest, it even stops wet mud/peat sticking to the window - just slides off with the wipers with barely a mark. If you tell Rob I sent you/you saw it on the buggy he usually does a little discount.

Ranger 6

7,072 posts

251 months

Thursday 26th January 2012
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Will give him a buzz - Cheers!!

PhillipM

Original Poster:

6,524 posts

191 months

Monday 6th February 2012
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Slight technical hiccup with the bonnet...



hehe

Needs a bit more than some T-Cut to sort that out...

PhillipM

Original Poster:

6,524 posts

191 months

Tuesday 21st February 2012
quotequote all
Right, wiring ripped out, new connectors here, ready to start making a fresh new loom again, what fun. Only 4 weeks before the first race and the car's a frame with some suspension on at the moment! redface
Ed's just mounting the new fans whilst I 'enjoy' rewiring the car.

Looks like the new rear damping system is going to have to wait until the second event, as we'll be pressed to get everything together and the car shook down for some testing at this rate, haven't heard back on the gears yet either frown

PhillipM

Original Poster:

6,524 posts

191 months

Wednesday 22nd February 2012
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Gear man's ears must be burning, he rung me not 5 minutes after posting that, might just have them in time biggrin

PhillipM

Original Poster:

6,524 posts

191 months

Sunday 4th March 2012
quotequote all
Well, spent the weeking fabricating the new front mudguard mounts, made new steering tie-rods, and stripped the steering rack.
Rack had loads of play in it and no provision for any adjustment for wear and tear, so I had to sand the whole case down by hand with wet + dry paper, until it got back to a nice, tight sliding fit again, then bond tiny strips of 0.25mm thick shim steel to the rack bar to bring it back into proper engagement with the pinion, and then make some more tiny strips of shims to give the appropriate clearance back on the casing, as well as changing all the support bearings.

It involved lots of swearing.
And it's a good job the firm that make the rack have gone bust so I can't go over the pond and kick them square in the nuts.

Even started rubbing down and painting the front arms, shiny things on the car for once!

PhillipM

Original Poster:

6,524 posts

191 months

Monday 5th March 2012
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Engine's back together biggrin

PhillipM

Original Poster:

6,524 posts

191 months

Tuesday 6th March 2012
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Just been informed the first round will be 9.5 miles per stage, that's gonna be fun to walk, especially in the middle of the hills + welsh weather.

Better waterproof the hiking boots. biggrin


(Well, provided we get there...)

rotarymazda

538 posts

167 months

Wednesday 7th March 2012
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I saw your engine at the builders amongst some 20bs, what are you getting done to yours?


PhillipM

Original Poster:

6,524 posts

191 months

Thursday 8th March 2012
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Just fetched it tonight actually, it's had a rebuild (apex seals warped from the heat) and some light port work - tbh, because he wanted a look at the R3 motor a bit closer, he did it almost as cheap as we could get the parts to do it ourselves, no brainer really.
We wanted a fresh engine for the year, and a check over the rest of the engine to see if we'd sorted the trouble we've had before with side seals/springs, which seem to be good now (bar needing a bit better intake filtering), so we'll get a few events on the engine to make sure all is okay, then supercharge her.

Be back down on the dyno at some point shortly if you're nearby...

Had a word about a renny 20B whilst we were there, think I'll have to do a bit of work to see if I can sort something with the centre housing out though....at least we've got plenty of engines to play with biggrin

Edited by PhillipM on Thursday 8th March 00:58

rotarymazda

538 posts

167 months

Friday 9th March 2012
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PhillipM said:
Just fetched it tonight actually, it's had a rebuild (apex seals warped from the heat) and some light port work...

Be back down on the dyno at some point shortly if you're nearby...
Tx for the update, I'll probably be up there next weekend to pick up my RX7 if you are around then. I'd love to know what the result of the port work is.


rotarymazda

538 posts

167 months

Friday 9th March 2012
quotequote all
PhillipM said:
Just fetched it tonight actually, it's had a rebuild (apex seals warped from the heat) and some light port work...

Be back down on the dyno at some point shortly if you're nearby...
Tx for the update, I'll probably be up there next weekend to pick up my RX7 if you are around then. I'd love to know what the result of the port work is.


PhillipM

Original Poster:

6,524 posts

191 months

Friday 9th March 2012
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Probably not that early! Still putting parts back on the car, n'mind sticking the engine in biggrin
I'll let you know what it makes on here anyway, although it won't be far different as Pip's going to tune it a little on the safe side whilst I finish the new loom so I can add some more sensors + functions.

Anyway, dates for Motors TV, Special Stage program:

8pm Wed 23rd May (Round 1&2) 1 hr program
8pm Wed 18th July (Round 3&4) 1 hr program
8pm Wed 19th Sep (Round 5&6) 1 hr program
8pm Wed 21st Nov (Round 7&8) 1 hr program
8pm Wed 12th Dec (Championship yearly review) 1 hr program

Edited by PhillipM on Friday 9th March 23:19

PhillipM

Original Poster:

6,524 posts

191 months

Saturday 24th March 2012
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Right, ready for some paint!





hehe

4keymonsta

10,809 posts

150 months

Sunday 25th March 2012
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Just spent the last hour looking at photos and videos of this, you may have introduced me to a new motorsport obsession. Love it biggrin

PhillipM

Original Poster:

6,524 posts

191 months

Monday 26th March 2012
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New prefilters + secondary airbox:




Would probably be better with a couple of cotton filters up there so we can wash them out, but budget dictates paper for the moment! hehe

Accidentally made it flow enough air for 500bhp, oh and the supercharger can go where the primary airbox is at the moment too.
Fancy that! biggrin

Edited by PhillipM on Monday 26th March 16:01

PhillipM

Original Poster:

6,524 posts

191 months

Thursday 29th March 2012
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rotarymazda said:
Tx for the update, I'll probably be up there next weekend to pick up my RX7 if you are around then. I'd love to know what the result of the port work is.
The result is, rudely healthy biggrin

PhillipM

Original Poster:

6,524 posts

191 months

Monday 2nd April 2012
quotequote all
Well, weekend went fairly well. Bar doing 3 miles on 3 wheels, and the next run with no brakes....hehe

Writeup later!

PhillipM

Original Poster:

6,524 posts

191 months

Monday 2nd April 2012
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hehe

Munter

31,319 posts

243 months

Monday 2nd April 2012
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PhillipM said:




hehe
It's one of them new flying car things. smile