1983 Porsche 944 - Time for some restoration

1983 Porsche 944 - Time for some restoration

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Discussion

MadRob6

Original Poster:

3,594 posts

222 months

Monday 3rd March 2014
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Thanks, always nice to know people are finding the thread interesting. It's all gone a bit quiet in here lately but then the thread is getting pretty long/old now!

Just ordered some new brake hoses and enquired about some rear calipers from another S that's being broken so hopefully that'll solve that issue. I'm also teetering on the edge of getting a bank loan to get the thing finished ASAP and sell the little Golf on and take the white 944 on track!

TonyRPH

13,022 posts

170 months

Monday 3rd March 2014
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MadRob6 said:
Thanks, always nice to know people are finding the thread interesting. It's all gone a bit quiet in here lately but then the thread is getting pretty long/old now!<snip>!
I've been following it from the start, and I'm still here, as I'm sure are many others. I don't comment as I've nothing to add!

I still enjoy reading the updates though, and applaud your efforts at getting these 944s back on the road.

MadRob6

Original Poster:

3,594 posts

222 months

Tuesday 11th March 2014
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Thanks guys, always nice to know that people are finding my battle with these things interesting!

Currently having some issues with brakes. The rear calipers were pretty shot with bad pitting on the cylinder walls so were no good for rebuilding, I've also found that the driver's side front a rear brake pipes were completely rotten where they connected to the flexi hose and for the rear into the caliper. The front pipe is NLA from Porsche but the rear one is still available for a hefty fee and I'm currently waiting for the ever helpful Marc at Exeter OPC to see if he can track down a front pipe.

I managed to find in my pile of spare bits from the other car a rear driver's side caliper that was good for rebuilding so I threw some new seals on it and put it on the car and decided to see if I could create another frankenstein caliper for the other side. Sadly that caliper was so bad that I couldn't even pull the piston out so I gave up which is just as well as I realised it was half ten at that point.

Luckily I've managed to source a replacement caliper from Matt (Pawn Sacrifice) so when that arrives along with the big pile of parts from Porsche and I get these pipes it should be about ready to get the rust sorted out at long last.

Now a quick question for anybody familiar with the 944S. Mine has Koni shocks and from what I can tell that's standard equipment on an S as mine has little to no option codes. My question is are the springs the same as other 944s or are they uprated on the S? I ask as mine are looking a bit rusty and I'd like to replace them at some point before they give up completely.

Also my car is running on Boxster wheels with 205/55/16 tyres up front and 225/50/16 on the rear with V rating. What tyres do you guys run and can recommend?
I'm currently swaying towards Yokohama ADVAN Sport V105 as the S.Drives on the Golf have been very impressive on both road and track.

r1chardh

144 posts

177 months

Wednesday 12th March 2014
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TonyRPH said:
I've been following it from the start, and I'm still here, as I'm sure are many others. I don't comment as I've nothing to add!

I still enjoy reading the updates though, and applaud your efforts at getting these 944s back on the road.
Me too - good luck with whatever is next on the list!

MadRob6

Original Poster:

3,594 posts

222 months

Sunday 16th March 2014
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Not a lot to report as I'm still waiting for a bunch of parts to arrive from Porsche but I do now have the brakes fitted and working!

They're pretty good if you're going backwards but suck if you try and stop going forwards so I'm probably going to need new discs.

That also means that there are now no fault lights on the dashboard at all, woo!



MadRob6

Original Poster:

3,594 posts

222 months

Tuesday 18th March 2014
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Fitted a few new parts tonight including my new clock bulb (I'm still chuffed that the clock actually works!), new interior light so I can actually see things inside the car, new hatch struts, boot lock seal and microswitch, throttle cable pulley bush, headlight motor and coil caps and a few other bits.

Problem is the boot release is being a complete pain in the arse. Seems the latches are requiring waaaay too much force to release which is causing the cam on the motor to bend and then throw the clip off into the boot somewhere. It's so stiff you can't release them by climbing into the boot and using the manual release either.

Something is wrong and I'm not entirely sure if it's the latches or something else. It did mean that I had to remove my nice new struts to avoid the boot being open and the inside of the car ravaged by the cat that sees the garage as a big playground.

MadRob6

Original Poster:

3,594 posts

222 months

Monday 7th April 2014
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I've been busy lately with the later car and have managed to get a load of little bits done and also find a few more issues with the car.

First up I've managed to fix the boot release by throwing some cash at it and fitting new latches, the old ones were waaaay too stiff which is what was causing the issue there. I've also fitted the screenwash reservoir and filled it with fresh screenwash, drained out the water that was in the coolant system, filled and flushed it out again before putting the new coolant in and bleeding the system and broken the rear luggage blind...bugger.

Looking quite nice now after a good wash



I even gave the interior a bit of a tidy up


Now with opening boot!


And knackered luggage cover frown


Trial fitted a spare stereo that was lying around and found that the string of connectors for the speakers ranging from original 1988 plugs to spade connectors to ISO connector was falling apart a bit so I cut out the complications and soldered the ISO connector on.


Didn't fix my problems though as it turns out this speaker has collapsed and is causing the amp to shut off to protect itself. New speakers are on the way!


Showing its rustier side (although hiding it well in the shadows)


And since it's time for new tyres I created...HOVER PORSCHE!

Conian

8,030 posts

203 months

Monday 7th April 2014
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I no longer own any 944, am I still welcome here *sob sob*

Hitch78

6,108 posts

196 months

Tuesday 8th April 2014
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I've been following this thread for almost six years now and it just keeps on giving.

MadRob6

Original Poster:

3,594 posts

222 months

Tuesday 8th April 2014
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Conian said:
I no longer own any 944, am I still welcome here *sob sob*
Oh dear, what happened there then? You can tell the story before you're forcibly removed from the thread wink

Hitch78 said:
I've been following this thread for almost six years now and it just keeps on giving.
Glad people are still finding it interesting. At the moment I just want to get the thing on the road. Once that's done I'll be getting some of the paint sorted out on the other car and pulling the head to try and sort the running issues out.

Conian

8,030 posts

203 months

Tuesday 8th April 2014
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Problems where I work, so put my 944T up for sale to get some financial security.
If money allows later on I'll look about for another 944 lux.

The turbo was not all I hoped it'd be.
I miss my old lux frown

MadRob6

Original Poster:

3,594 posts

222 months

Wednesday 9th April 2014
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That's a bugger on both fronts. Get yourself sorted out and I'm sure you'll have another 944 in no time! Have you considered an S2 to see if you prefer it to a turbo?

Conian

8,030 posts

203 months

Wednesday 9th April 2014
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I think an S2 would be much nicer than a turbo for daily use, but tbh... I think i'd be happier with a good old lux, less to go wrong. Plus, S2's are reeeeally holding their prices about now!

MadRob6

Original Poster:

3,594 posts

222 months

Wednesday 9th April 2014
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Or you could get an S, pretty much identical apart from the engine and the same price as a lux wink

Made a bit more progress since more parts arrived.

First up we have new brake discs and pads all around as modeled by the rear nearside corner which is my only red caliper.


The car is also now sporting some new tyres, this season the style is Yokohama Advan Sport V105 as modeled by the boot of a Passat


And it all comes together in the beautiful sunshine with a rusty sill



Waiting for my new rear speakers to arrive now which have sadly been delayed and then I have to bleed the clutch and refit the pinch bolt to the steering column. Once that's done I think it's ready to be sent off for some welding.

It's tempting to insure it and chuck it through an MOT somewhere locally just to make sure there's nothing else I've missed.

MadRob6

Original Poster:

3,594 posts

222 months

Wednesday 9th April 2014
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Since the sun is out and both cars move I thought I should finally get the two together and grab a few pictures.






I really do need to get the blue car to a bodyshop to get it looking decent again.

Benton

110 posts

140 months

Monday 14th April 2014
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Love this pic. Great thread, the white car is looking ace now!

MadRob6

Original Poster:

3,594 posts

222 months

Wednesday 16th April 2014
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Benton said:
Love this pic. Great thread, the white car is looking ace now!
Cheers, it's certainly getting there now!

Made a few more finishing touches including adding the radio from the Golf. I now have all the mod cons such as hands free, playing music via bluetooth, ipod and usb as well as a CD player.



I also fitted the new brake dust shield to the rear brake where the old one had snapped off. That was fun as the lower bolt had rusted in place and the head had rusted away. My attempt to hammer various sockets and spanners onto it resulted in the bolt just falling out which was handy in a way. Managed to re-thread it despite the confined space and put a new bolt in including a dodgy spacer as the new one was too long but it's better than it was!



In talks about getting the welding done, an alarm fitted and an MOT now so soon I should be able to drive the old thing!

wjb

5,100 posts

133 months

Friday 18th April 2014
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Imagine spending your day off reading 30 odd pages of a 944 thread...

smile

MadRob6

Original Poster:

3,594 posts

222 months

Tuesday 22nd April 2014
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I had a week off and had to deal with being rear ended, driving to Oxford, then to Swindon, helping to buy a motorbike, then back to Oxford, then to Kent for a weekend of airsofting and camping, back to Oxford, cleaning up said motorbike and then back home. My relaxing week off turned out to be not so relaxing.

Anyway as for the car it will be leaving me soon. Just waiting for a date where it can be collected and then I have to wave bye bye.

MadRob6

Original Poster:

3,594 posts

222 months

Friday 25th April 2014
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Bye bye little Porsche