Project_5AXO - Reliving my youth!

Project_5AXO - Reliving my youth!

Author
Discussion

dom9

8,099 posts

211 months

Tuesday 30th November 2021
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Evo Sean said:
dom9 said:
May I ask where you ordered you shiny steering rack rubbers from? Need some for my 106 XSi! Steering rack refurb (+ quick rack) has been on my bench waiting for me for months! Great progress!
Just Euro car parts mate. Wasn't expensive and both of those can be changed/replaced with the rack on the car. Albeit awkwardly.
Superstar - many thanks! Rack is already off, so it's double easy smile

Great progress - doing a top job!

Gandoolie

200 posts

51 months

Wednesday 1st December 2021
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This is great! Top work!

Evo Sean

Original Poster:

231 posts

168 months

Wednesday 15th December 2021
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Episode 22 is now live


Evo Sean

Original Poster:

231 posts

168 months

Wednesday 19th January 2022
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Hello all,

Episode 23 is now live on YouTube;



What can you expect in this episode? Well, if you cast your mind back to December Id done a load of welding work to get rid of the rust issues. This time round I finished the welding work which consisted of some quite simple new bumper brackets, Lots of cleaning and Bilt Hamber prep. Finally adding some more Raptor Bed Liner to the complete front end.

Going from this;



to this;



and finally to this;




Next steps are to finally bolt some things back onto the car!

Evo Sean

Original Poster:

231 posts

168 months

Monday 7th February 2022
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Not sure if anyone actually looks in here anymore, doesnt seem to generate much interest. Maybe it's just me that has an appreciation of French Chav rust boxes. Anyway...have a link to the latest episode;



And a few pics of what I've been up to lately;

Mainly getting all the suspension components refitted, more troublesome than it looks. Simply because I'm an idiot and welded in a load of chassis stiffening bars which mean nothing fitted as easily as it came off. Also, because I've gone for silly solid mounts which are chunkier than the originals, things like the ARB brackets clashed. Got there in the end (almost) but it could easily go back on it's wheels and be moved about within a week or two.





Also, had a change of tack regarding the forced induction. So managed to get my hands on this little setup for well under half the price of a Rotrex.


dom9

8,099 posts

211 months

Monday 7th February 2022
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Following with interest!

What power would you expect from the turbo setup?

shedweller

546 posts

113 months

Monday 7th February 2022
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I'm here too wavey

Timely aswell as I've been under my 106 today jabbing at it with a screwdriver wondering how long I can put off doing what your doing.....

Is it the satchell stiffening kit? And what is it fouling?

mooseracer

1,948 posts

172 months

Monday 7th February 2022
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Another following with interest, I'm enjoying your thread so please keep updating it

stichill99

1,053 posts

183 months

Monday 7th February 2022
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Me Too!

Evo Sean

Original Poster:

231 posts

168 months

Tuesday 8th February 2022
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dom9 said:
Following with interest!

What power would you expect from the turbo setup?
Its a second hand setup, albeit with limited mileage. The chap I got it from has run it as far as 460bhp but I wont be doing that. Gearbox won't like it.

I'll be looking at a max of 350ish.

Evo Sean

Original Poster:

231 posts

168 months

Tuesday 8th February 2022
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shedweller said:
I'm here too wavey

Timely aswell as I've been under my 106 today jabbing at it with a screwdriver wondering how long I can put off doing what your doing.....

Is it the satchell stiffening kit? And what is it fouling?
Yes it's the satchell kit. It doesn't foul anything now, it just made life very difficult fitting things that would otherwise be pretty easy to drop in.

dom9

8,099 posts

211 months

Tuesday 8th February 2022
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Evo Sean said:
Its a second hand setup, albeit with limited mileage. The chap I got it from has run it as far as 460bhp but I wont be doing that. Gearbox won't like it.

I'll be looking at a max of 350ish.
Punchy! That'll really fly even with 350bhp, which is going to be around 400bhp/tonne I guess?

gary71

1,977 posts

181 months

Tuesday 8th February 2022
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Plenty reading it I’m sure, great to see someone giving a car like this some love.

TheJimi

25,081 posts

245 months

Tuesday 8th February 2022
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Bloody hell, 350 horses in a Saxo?

That'll shift! (when it grips!)

Evo Sean

Original Poster:

231 posts

168 months

Monday 21st February 2022
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Hello all

Not really Saxo related but I've been doing a lot of Zinc plating lately for other people, I also get a lot of questions on what's needed and how to do it etc. I did a special episode ages ago but it was in its infancy then. I've perfected the setup and done a full how to guide here;


Evo Sean

Original Poster:

231 posts

168 months

Monday 21st February 2022
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Oh, forgot to mention, I've also been busy getting the BE box to fit. Top and rear mounts are easy. The shafts I got are the wrong length and the clutch pivot bracket needs modification. Also swapped out the gear selection rods and have finally got all five gears, albeit quite sloppy at the moment as it's loosely mounted.

All due for episode 25.


Evo Sean

Original Poster:

231 posts

168 months

Monday 28th February 2022
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Thick and fast at the moment, episode 25 in which I get all the associated gearbox systems working


5harp3y

1,943 posts

201 months

Monday 28th February 2022
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how stout are the boxes? can it take 300bhp+

Evo Sean

Original Poster:

231 posts

168 months

Monday 28th February 2022
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5harp3y said:
how stout are the boxes? can it take 300bhp+
Yes, some have run 400+. Far better option than the MA boxes that come in Saxos/106's

Court_S

13,143 posts

179 months

Monday 28th February 2022
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Good stuff - I've enjoyed the videos in YouTube.

This will be properly quick with a turbo bolted on!