I dislike the Spongy project thread (Scotty Project)

I dislike the Spongy project thread (Scotty Project)

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scotty_d

Original Poster:

6,795 posts

196 months

Saturday 7th January 2012
quotequote all
laugh

Thought i should make a project thread as well

He made me feel guilty and look what has happened my diff is on the ground now. How did you ever get that thing out it weighs a ton. I am lucky to have the ramp and i just lowered it down and then lifted the car clean when i spun it round and that was bad enough. Respect to the guys who lift it out by hand.

Started as a little chassis cleaning and painting now i have everything rear of the engine on the under side unbolted and on the garage floor.

This is what i am doing and where i am at.

New Wish bone and suspension bolts all round.
New Polly Bushs for anti roll bars and diff.
Fully 12k service .
Painted rocker covers.
New altenater, also painted.
New Alt belt.
New Air con belt.
New Braided brake hoses.
New Injector O-rings.
New Custom stainless Sports Exhaust.
Inlet Manifold Ported and gas flowed.
Re-furbing the shocks.
Prop shaft is getting balanced while it is off as my dad is going to do it for free.
Clean the brakes up.









I still have the front end to do but i will finish the rear first before i start on the front end.












Gray_101

1,118 posts

192 months

Saturday 7th January 2012
quotequote all
Looks good scotty. All this work is on my to do list, but I'm still waiting on my new engine to be built

But one thing I noticed was your rebuilding your shocks , if there standard factory spec I would nt bother.

After market shocks are much better even the budget protects are a vast improvement.

scotty_d

Original Poster:

6,795 posts

196 months

Saturday 7th January 2012
quotequote all
Cheers

It is going to cost me less than a tenner for the seals to re-build them,My Dad re-builds rams and drive shafts for the company he works for just now so pretty handy.


and i like the way the car feels on it's set up. It has standard Front shocks and the rears are from a Tuscan i believe, It rides well on the track and the road so i don't want to change it.

I also have a second hand set of standard shocks that came off a cerb at only 19k and in good nick i will be using these for the fronts as the front near side had a blow out. It was misting last Mot so did well to hold out for 1 more year lol

Edited by scotty_d on Saturday 7th January 15:25

spongy

2,236 posts

163 months

Saturday 7th January 2012
quotequote all
laughThats brilliant sir,the title made me smile big time.Try getting the diff back in on your own without damageeekDid it though.One thing to say sir is when you repaint dont put too much paint on the inner bracket faces,cos it makes it hard to get bushes etc in,and clean all bolt holes before assembly.When you mount the diff do the back support first,then the longer front one then the shorter one....Bolt the plates to the diff first,then align bushes in the chassis.Good job;)

scotty_d

Original Poster:

6,795 posts

196 months

Saturday 7th January 2012
quotequote all
Cheers For the tips, I have been following yours closely a true inspiration. It is much the same as i did with my chim but i left the diff in place. Now to get the old top diff bush out Can't wait rolleyes

It is a painfully slow project i knew how bad it was with the chim why did i put myself though it all again lol.

My diff is different to yours i believe mine is a hydra track unit the back plate is different any way. Looks like treacle and not oil that was in there says a lot for the last service only 4k a go rolleyes

Any one know what Oil these units use?

spongy

2,236 posts

163 months

Saturday 7th January 2012
quotequote all
Mines a limited slip diff sir,which is an hydra track.If you read on my thread Millers do the best oil and the type is posted on there.I cant believe how long it takes.....but when it starts coming together boy does it look good;)Will posmilest up more eye candy on sunday

spongy

2,236 posts

163 months

Saturday 7th January 2012
quotequote all
Ps,one tool i have used alot today is a round punch which is the same diameter as the suspension bolts etc,this helps to line up the wishbones etc and the diff bushes.Sorry if im telling you to suck eggs,but it is always good to have pointersbiggrin.I think it takes so long because when you put things back you are trying so hard not to damage things

spongy

2,236 posts

163 months

Saturday 7th January 2012
quotequote all
PS PS st just noticed your head torchbangheadIve got one of those in my shed that i could have used.....what a pleb

scotty_d

Original Poster:

6,795 posts

196 months

Saturday 7th January 2012
quotequote all
No Keep it all coming it is good to hear different angle and views on this any little things to make life a little more smooth lol.

Will post up a picture of the inside and back plate of mine just to make sure it is a Hydra track diff i was told it was from the owner of Green star as it was his car.

Yeah the torch is good to free a hand up when looking up in to the abyss of the chassis. lol

spongy

2,236 posts

163 months

Saturday 7th January 2012
quotequote all
Bud there should be a sticker on the side saying what diff it is,looks like mine from what i can see.not sure how far you want to go but if you contact Ridds on here,he can provide you with an uprated rear mount.Its a nice bit of kit and as you have it apart i think its worth doing.biggrin

haircutmike

21,867 posts

206 months

Saturday 7th January 2012
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I used an old suspension bolt ground to a taper to line the wishbones up, hth.

scotty_d

Original Poster:

6,795 posts

196 months

Thursday 12th January 2012
quotequote all
Where i am at before i have to go back to work tonight.


some zinc primer for the back plate 2 coats of this.

A coating of Aqua shield a product used in the marine and sub sea environment stops rust and give a protective coating. I this gave the diff 2 coats of zinc primer and a top coat of hamirite might give the black a second coat.

Still got a bit to do but this is where it will sit for 3 weeks till i get back home to tidy it up and clean up any over spray ect. It's not bad not as pretty as spongys but it wont rust wink


Anti roll bar 2 coats of high content zinc primer and hamirite top coat good bye rust.


Chassis is still no where near ready to paint yet frown It is eating up so much time. But getting there very slowly. Started on the top diff bush toady getting there but i need some more blades for my Air saw to make light work of it.


Bigadz

393 posts

150 months

Thursday 12th January 2012
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Great, 'hard' work Scott, keep going, is good to see the story of this.

Gray_101

1,118 posts

192 months

Thursday 12th January 2012
quotequote all





How did you coat your alternator and what did you use ?

i want to do the same to mine












[/quote]

quattrophenia

1,103 posts

200 months

Thursday 12th January 2012
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Looking good. I bet the snapped spanner was for undoing the rear brake hoses wink

scotty_d

Original Poster:

6,795 posts

196 months

Thursday 12th January 2012
quotequote all
Ha ha yes I got feed up and cut a old one down . I painted the alt in crackle red spray paint as well as my rocker covers , I bought it from e bay . I watched a full star wars in the time it took to mask up.

scotty_d

Original Poster:

6,795 posts

196 months

Thursday 9th February 2012
quotequote all
It's moving along now starting to built the rear up now after i have done all the prep work and painted the chassis the diff is back in and the new Polly bush's too.

Picked up my new Stainless Sports Exhaust today. Still a little work to be done on it but because he did not have the car he had to leave some of it "lose" till i fit it up and take it down to him to finish. It is just little things like welding a couple of bracing s on and slash cutting the tips once i get the correct length and i will get him to get shot of the clamps and weld it as a 1 section system, Then get my cat replacements made at the same time smile Just some small Silencers depending on how loud this system is I want it quieter than it is just now as it just drones at all the wrong speeds. He has made the box's as quite as he can with out restricting it.


And my Steering wheel is also back from D&C trim very happy with it ,now has grip lol.


Still lots to do my conservatoire is my overflow for new parts for the garage, I have every fluid for the car sitting there now and my new 18" Tyres are on order for the spiders and should be here any day now. Will i make Chatsworth still going to be close i think as i need to find out why it is not cranking over. I now know it is not the starter itself as i got it to spin up on the bench today.

Oh and i have quite a bit of paint to touch up as you can see, the diff was a ***** to get back in.

Edited by scotty_d on Thursday 9th February 20:02

spongy

2,236 posts

163 months

Thursday 9th February 2012
quotequote all
Carboard bud i padded all the chassis area when putting diff in.Mine moved 20 miles tonight.......no speedobiggrin....but she moved.Will check gap on pickup as i cleaned this so may need to wind her in a bit.Good luck with the rest sir it takes an age i know but worth it

scotty_d

Original Poster:

6,795 posts

196 months

Friday 10th February 2012
quotequote all
Superb everything else good then apart from the little speedo set up? Card board would not have helped me because i for got how it came out so i just got angry with it till it fitted in mad Always a good engineering solution as the top diff bolt and bush are in.laugh

spongy

2,236 posts

163 months

Friday 10th February 2012
quotequote all
Got to say its a st of a job.....but well done.foofin weather is ste now and to really feck me off i had to pass a gritter on the duel carriage waycurseon the way home.Keep going sir im on a outrigger break after monday so no car for two weeksfrown,Time to fit my bathroom and keep mrs sponge happy for a whileblabla