Clutch Slave again!
Clutch Slave again!
Author
Discussion

Wolvesboy

Original Poster:

597 posts

163 months

Tuesday 9th August 2016
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Hi All,
Replaced the seals as per my previous thread and they went again within 4 weeks!
Absolute waste of time and money. Took my bell housing etc to Bespoke and they checked out my work - all good but they stated the seals were terrible quality. It seems we cannot get seals of good enough standard to make the system work and the only alternative was to fit a Raceproved version.
Onto gearbox fitting woes again! 6 hours on Sunday left me nowhere. A neighbour, ex Ferrari mechanic was dumbfounded also. Lined up, pushed, pulled, you name it. It would not go in.
Next morning it went in first go. The technique for me was to rise the sump slightly, then guide the gearbox input shaft in and then TWIST the g/ box so that it goes lower at the back as it falls between the exhaust manifolds. Up until this movement the gear box was too high at the back.
No matter how much I raised/ lowered the sump or the g/ box it would not go in. This last movement is key.
I hope this helps someone else as it certainly worked for me.
Cheers.

Mr Cerbera

5,148 posts

252 months

Tuesday 9th August 2016
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She'll be fine for the next 40K now thumbup

ukkid35

6,379 posts

195 months

Wednesday 10th August 2016
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I hope you replaced the clutch pilot bearing, I didn't and this was the result.




The pilot bearing (or Spigot Bearing as TVR call it) had grenaded such that this is all that was left.




This is what it should look like




All because I failed to replace a £6 bearing

http://www.burtonpower.com/crank-spigot-bearing-21...


I was very fortunate though, as a good friend lent me his Integra for DN15


Wolvesboy

Original Poster:

597 posts

163 months

Wednesday 10th August 2016
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Ok - you got me a little worried now. First time I've heard of this one.
Fire away: where it is located.
Jeez,, I've only got he heat shield and exhaust to go!

ukkid35

6,379 posts

195 months

Saturday 13th August 2016
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Wolvesboy said:
Fire away: where it is located.
You simply need to remove the clutch pack to expose the flywheel and there it is.

You can see a little better in this pic, but the three prong puller did not succeed in removing the remnants of the bearing.



Instead I had to use this cheap eBay 'Blind Hole Bearing Puller'




ukkid35

6,379 posts

195 months

Saturday 20th August 2016
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Here's another view