S4 S-Tronic 'Issue'

Author
Discussion

Dr_Rick

Original Poster:

1,592 posts

248 months

Friday 27th November 2015
quotequote all
Bit of background first I think. Car is an 09-plate (2009) S4 saloon that I picked up in July with 72k on the clock. As part of the deal I had the indi dealership do a gearbox oil change for both gearbox and mechatronic units. The car had been serviced about that time separately too. Right now, it's sitting with just over 77k and I do around 65miles per day, 5 days per week for commuting on the motorways (Edinburgh to Glasgow effectively). Car is standard without DRC or Adaptive Steering.

So, to the 'issue'. I've noticed more recently that when coming to a halt at the lights, typically first thing in the morning and when the car is cold, I get a jolt when the car downshifts from D2 to D1. I'm usually stationary when it happens (about 0.5s after actually stopping). It doesn't happen if I'm using the flappy paddles and already in D1. I use the Hill hold to keep the car from moving in these sort of situations to save blinding the person behind with the brake lights.

During the day the car doesn't move, and the return commute doesn't really have the start stop with lights and roundabouts when the car is cold as I leave Glasgow and may not encounter stationary traffic until the outskirts of Edinburgh so the car is properly warmed up by then.

Given it only happens in full auto, my gut feeling is some sort of software issue as the changes are smooth in manual and the Hill hold transitions are fine. I don't think it could be the mechatronic unit itself as I would have thought that the actuators would cause jip in both manual and auto if they were starting to die.

I'd get it into Audi, except that their £60 diagnostic for an hour initial offer was swiftly replaced with a 'We need it for 5 hours and after the first hour our rates go up to £100+', so it would be nearly £500 or a checkup. I have an RAC Warranty (came with the car), and I've got it booked in to a local specialist for a look-see on Monday, but does anyone have any thoughts?


Dr G

15,173 posts

242 months

Friday 27th November 2015
quotequote all
There's a software update for the 2>1 change issue that's normally the first step.

Dr_Rick

Original Poster:

1,592 posts

248 months

Friday 27th November 2015
quotequote all
Can an indie specialist do this, or is it only available from Audi main dealers?

I'd rather pay an indie for a diagnosis and gearbox flash than pay £500 to get Audi to do exactly the same thing.

CerberusRogue

734 posts

127 months

Friday 27th November 2015
quotequote all
I had this issue on an S5. Audi did the software update but in the end changed the mechatronics. Then it failed again so changed the gearbox! An extreme situation probably compared to yours though.

Might be an idea to ensure you have the extended Audi warranty!

Dr_Rick

Original Poster:

1,592 posts

248 months

Friday 27th November 2015
quotequote all
CerberusRogue said:
I had this issue on an S5. Audi did the software update but in the end changed the mechatronics. Then it failed again so changed the gearbox! An extreme situation probably compared to yours though.

Might be an idea to ensure you have the extended Audi warranty!
Car came with a non - 'extended Audi warranty' when I purchased it. Just ran a quote up and it came out at just over £1300. I know a mechatronic box is about £1500 to change, and the gearbox is about what £7000 to change including the mechatronic box. I kind of figure that a software flash is a good start.

My main problem is that the warranty I have excludes design faults. Ideally, I'd like this to fail spectacularly so a replacement is the only option.

MattS3

1,898 posts

191 months

Friday 27th November 2015
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Quite a few threads on Audi-Sport, which may or not be relevant:

http://www.audi-sport.net/xf/threads/s-tronic-jerk...
http://www.audi-sport.net/xf/threads/s-tronic-gear...
http://www.audi-sport.net/xf/threads/s-tronic-fail...
http://www.audizine.com/forum/showthread.php/57963...

No idea if any of your issues are covered there, but possibly a good starter for 10.

They do seem great cars, i loved the DSG box in my S3 Sportback, but fear of the DSG in the S4 has put me off looking at them secondhand.
I'm sure the issues are only small in relation to the volume of 7 sp DSG equipped cars out there, but none the less, the bills look like they have quite a large potential to make the eyes water if you get a wrong 'un

Dr_Rick

Original Poster:

1,592 posts

248 months

Friday 27th November 2015
quotequote all
Well that's all a bit depressing then isn't it...

CerberusRogue

734 posts

127 months

Friday 27th November 2015
quotequote all
Dr_Rick said:
CerberusRogue said:
I had this issue on an S5. Audi did the software update but in the end changed the mechatronics. Then it failed again so changed the gearbox! An extreme situation probably compared to yours though.

Might be an idea to ensure you have the extended Audi warranty!
Car came with a non - 'extended Audi warranty' when I purchased it. Just ran a quote up and it came out at just over £1300. I know a mechatronic box is about £1500 to change, and the gearbox is about what £7000 to change including the mechatronic box. I kind of figure that a software flash is a good start.

My main problem is that the warranty I have excludes design faults. Ideally, I'd like this to fail spectacularly so a replacement is the only option.
After my box change the dealer showed me the bill they were sending to Audi warranty. It was £6,500 for the new gearbox and £1,500 for labour, so all in it cost £8,000 for the work done. They also had the car for a week.

If you just phone an Audi dealer with your reg number they'd be able to tell if you if there was a software update for it, although the one Dr G. mentions seems to be "on request" only, as it didn't show up for my car until I requested them to go find it.

Dr_Rick

Original Poster:

1,592 posts

248 months

Friday 27th November 2015
quotequote all
Asked when trying to book in; nothing outstanding apparently.

Dr G

15,173 posts

242 months

Friday 27th November 2015
quotequote all
Yes, it isn't a service action or recall so won't show as one. I believe there's a bulletin on this issue.

1988stacey

6 posts

102 months

Friday 27th November 2015
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Hi, I use CS Motor Engineering, got a few quotes and these guys saved me a lot when turbo on my A4 went. they have done some diagnostic work on it too only charge me £35. I have recommended them a few times might be worth a shot mate. hope this helps

Dr_Rick

Original Poster:

1,592 posts

248 months

Friday 27th November 2015
quotequote all
So, a colleague came over and did a fault read. He came up with:



What does that mean I need to do now then?

tumble dryer

2,016 posts

127 months

Friday 27th November 2015
quotequote all
Dr_Rick said:
So, a colleague came over and did a fault read. He came up with:



What does that mean I need to do now then?
It means that you should head over to audi-sport.net for some more specialist advice.

Dr_Rick

Original Poster:

1,592 posts

248 months

Tuesday 1st December 2015
quotequote all
Adaption done. Will see what its like over the next few days. Otherwise, its mechatronic time

Dr_Rick

Original Poster:

1,592 posts

248 months

Friday 11th December 2015
quotequote all
So the clunking is still there.

I've had a discussion with a number of independent garages that deal with Audi's and have had a number of different responses:

1 - Mechatronic unit on the way out
2 - Check the gearbox oil for glycol contamination from the gearbox cooler breaking down (new gearbox needed in this instance)
3 - Clutches
4 - Oil flushes needed

And for those that have any interest, my quotes so far for the mechatronic replacement is effectively £3,200 all in (£2,600 being the mechatronic unit alone), and a radiator / gearbox change being £9,850 all in.

Does anyone know if mechatronic units can be repaired? My warranty company indicated that they had a company on their list (whose name I've managed to forget - begins with an 'S' though) who could repair them.

FUBAR

17,062 posts

238 months

Friday 11th December 2015
quotequote all
That looks scarily like my old car (albeit with darker wheels). I had this issue at around 60k miles. Audi tried all the updates but ended up sticking a new gearbox in it.


Dr_Rick

Original Poster:

1,592 posts

248 months

Friday 11th December 2015
quotequote all
Yours appears to have the two tone interior, so it's definitely not the same car.

Did your gearbox get changed under warranty (either part covered or completely covered)? My problem is the lack of FASH and a distinct lack of first gearbox service at 38k - i.e. no goodwill coming my way. Plus the fact I've done best part of 6k miles since I bought the car in July which means no point going back to the vendor. Allied to a single claim limit of £2k.

If the gearbox has gone, I'm unsure of what I should do except stump up about £8k, or half the price I paid for the car. I know it's all a lottery with cars, but that doesn't make it any more fun.

FUBAR

17,062 posts

238 months

Friday 11th December 2015
quotequote all
Ah, didnt spot the interior. Yes, luckily all covered under warranty. In fact I had only renewed it a month or so before and had been considering not renewing!

Dr_Rick

Original Poster:

1,592 posts

248 months

Friday 11th December 2015
quotequote all
TO get an Audi Extended Warranty would cost me £1300 for the year. I got a 2yr RAC Gold Warranty with the car for 'free'.

TonyTony

1,880 posts

158 months

Thursday 17th December 2015
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Dr_Rick said:
TO get an Audi Extended Warranty would cost me £1300 for the year. I got a 2yr RAC Gold Warranty with the car for 'free'.
I looked through all the warranty's since my car warranty ran out, I wanted one primarily for my DSG as well. Pretty much everything I read said most warranty's apart from the dealer aftermarket one makes you pay for the whole repair upfront and then invoice them afterwards.. Which then they try their best to worm out of by picking at your cars service history with a fine tooth comb!