Nuvite II

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Discussion

mickrick

Original Poster:

3,700 posts

174 months

Monday 24th January 2022
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I have a bellhousing for the type 9 gearbox now. A trial fit, and it's perfect 🙂

mickrick

Original Poster:

3,700 posts

174 months

Monday 24th January 2022
quotequote all
Happy with the ports now, all the casting flash gone. I didn't want to take any material away, just tidy it up a bit in there.




mickrick

Original Poster:

3,700 posts

174 months

Tuesday 25th January 2022
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Hi, yes I was very conscious of not removing too much material, the lumps around the valves I didn't want to touch, it's obviously at the bottom of the plug recesses, and I don't know how thick the material is there.
As you say the heads flow good anyway, and this is a high port head so it's already worth another 10hp I read. Just a tidy up, I'm happy with that smile

mickrick

Original Poster:

3,700 posts

174 months

Friday 18th February 2022
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horizontal said:
Hi, just seen this thread as not been following Caterhams for quite a while. This was my ‘Silverstone’ from years back, not quite in the same league but I adored it.

Lovely thing! smile

mickrick

Original Poster:

3,700 posts

174 months

Wednesday 23rd February 2022
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Paynewright said:
Mickrick - did you get my PM?
No Sir I didn't.

mickrick

Original Poster:

3,700 posts

174 months

Thursday 24th February 2022
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Paynewright said:
Sent via the PH email service - did it end up in spam?

Ian

Edited by Paynewright on Thursday 24th February 08:17
There you were! In spam wink


Edited by mickrick on Thursday 24th February 16:55

mickrick

Original Poster:

3,700 posts

174 months

Tuesday 22nd March 2022
quotequote all
I finally managed to bead blast the head, a lot of masking and plugging... I think the car it came from must have rolled into a field. It was quite mucky!
I then drilled out the two Advel rivets, and tapped the holes for ORS plugs, and gave it to my local to work machine shop for an ultrasonic bath.
It came out quite nice, like the block, all the nasty oil staining, which my parts washer wouldn't shift, gone. smile


mickrick

Original Poster:

3,700 posts

174 months

Wednesday 23rd March 2022
quotequote all
Cheers. No porting, these heads breath good enough. I've just tidied them up a bit by cleaning off the casting flash. Can't go mad on tuning, as I have to get it through IVA emissions test. But I may have a bit of a tinker....
wink

mickrick

Original Poster:

3,700 posts

174 months

Wednesday 11th May 2022
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A nice little package turned up at work. A bit nicer that the cast ones I took out.
Now I need the rummage in my sock drawer, and down the back of the sofa to find the funds for some rods.... idea





mickrick

Original Poster:

3,700 posts

174 months

Thursday 12th May 2022
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Thanks for the heads up. I bought these through Modatek who support Cosworth historic engines ( apparently the Duratec is coming up to 20 years old, so they're starting to list the parts again) and have had quite a bit of correspondence with the fellow who did a lot of the development work on the Duratec with Cosworth. They are supposed to be a matched set, although I haven't weighed them yet.
He didn't mention anything about machining them. I'll mention it to him next time I write. IIRC these are 12:1.
Of course decking and clearance check is all part of good engine building practice wink

Correction. The pistons are 12:1.

Edited by mickrick on Wednesday 18th May 11:15

mickrick

Original Poster:

3,700 posts

174 months

Thursday 12th May 2022
quotequote all
I was looking at Omega, but their max tolerance was 87.51, which is no good unless you have a brand new block. My cylinders were good, but needed a glaze bust, so they were just over that.
So I went for the Cosworth pistons as their tolerance is 87.50 - 87.53. I was well within that.

mickrick

Original Poster:

3,700 posts

174 months

Saturday 14th May 2022
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I had a look today. I see no issue with the raised part of the piston.
Obviously I can't measure the deck heights, but by placing the piston on the head with a bit of plasticine, I can see there is no issue whatsoever.
From the correspondence I've been having, if there was, I'm sure it would have been mentioned.


Edited by mickrick on Saturday 14th May 16:24

mickrick

Original Poster:

3,700 posts

174 months

Friday 8th July 2022
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Anothe box of Cosworth precious things smile

mickrick

Original Poster:

3,700 posts

174 months

Saturday 16th July 2022
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Farlig said:
C’mon Mick that’s just a pic of some cardboard boxes… we need to see the engine porn inside!!! ?????? biggrin

mickrick

Original Poster:

3,700 posts

174 months

Thursday 11th August 2022
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It's amazing how long it keeps it's finish. I recon I'd probably need to do mine a couple of times a year if that. A wash and buff should keep it looking good.
I haven't done mine since it was initially polished. Granted it's sat in the garage, but it hasn't dulled at all.
I think the polishing burnishes and seals the surface. After all, Nuvite was used on American Airlines aircraft, they don't polish those very often. Although they are painted nowadays.

mickrick

Original Poster:

3,700 posts

174 months

Friday 21st October 2022
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Some more precious things landed on my workbench this week smile
What a difference to stock!






The forged rod and piston combined are 44 grams lighter than the stock made of cheese items.

mickrick

Original Poster:

3,700 posts

174 months

Saturday 28th January 2023
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Well, I may be moving at the rate of tectonic plates, but believe it or not I'm moving... Still collecting parts for the engine, just clutch and flywheel to buy before all the rotating and reciprocal parts can be sent off for balancing.
Quite pleased with myself last week, as I was considering how I'm going to get water from the back of the head to the front of the car, since the engine was originally in a transverse configuration in a shopping car, and is now in line. I see people like Raceline, (whom I never was successful in making contact with, despite several Phone calls, e mails, and word of mouth...) Retro Ford, and others sell kit for just this job, but for several hundred pounds.
A bit of time Googling, searching forums, and looking at photo's on Google images revealed that the Ford Mustang 2.3 Eco boost engine looked promising, as a lot of the parts are interchangeable, and I believe it's the same block.
I found part numbers and part drawings, and decided to take a chance. I ordered the parts for $112.
They turned up Thursday, and YES! result smile Perfect factory look fit smile


mickrick

Original Poster:

3,700 posts

174 months

Saturday 28th January 2023
quotequote all
A nice billet steel under drive crank pulley. It's only going to drive the alternator. 600 grams against the standard three piece 1.5kg stock pulley.
I'm also waiting on a keyed crank cam chain sprocket.


mickrick

Original Poster:

3,700 posts

174 months

Wednesday 19th April 2023
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Some more smaller lighter whizzy round stuff arrived. Getting there. Almost everything to be balanced bar the oil pump pulley.



mickrick

Original Poster:

3,700 posts

174 months

Saturday 5th August 2023
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One forged Mazda MZR crankshaft, fresh from Japan smile