The twin swirl pot - header finally fitted

The twin swirl pot - header finally fitted

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Top Gear TVR

Original Poster:

2,244 posts

155 months

Monday 19th August 2013
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I have just discovered a new way to get to my oil filter, yippee.

Road test for hot to cold water tightness has to wait until wednesday :-(




Alan461

853 posts

132 months

Monday 19th August 2013
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Saw your earlier thread and made up the same overflow arrangement

It looks like the oil filter will be accessible from above. Better access to the awkward to get to spark plug and manifold bolt too.

phillpot

17,117 posts

184 months

Thursday 2nd October 2014
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Ditch the remote brake fluid reservoir and there's even more room!

Top Gear TVR

Original Poster:

2,244 posts

155 months

Thursday 2nd October 2014
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and i might just have got a new servo and header tank.....to do just that :-)

AutoAndy

2,265 posts

216 months

Thursday 2nd October 2014
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...out of curiosity, why do we bother with a separate header at all....just worried about unnecessary weight... 😉

Top Gear TVR

Original Poster:

2,244 posts

155 months

Thursday 2nd October 2014
quotequote all
We need a place to put the 'other' cap, of course!

Alan461

853 posts

132 months

Thursday 2nd October 2014
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AutoAndy said:
...out of curiosity, why do we bother with a separate header at all....just worried about unnecessary weight... ??
Expansion & contraction.
Otherwise you would loose a cup full of coolant every time it was used.

Top Gear TVR

Original Poster:

2,244 posts

155 months

Thursday 2nd October 2014
quotequote all
Swirl pot encourages coolant to spin around as it flows through causing any air trapped in the coolant to separate out to the top.

The header or expansion is for holding expansion water which is 'sucked in' and 'pushed out' as the temperature falls / rises and contains 'air' in the space to be expanded into such that the system doesn't lose coolant when fully expanded at high temps, or starve of coolant when very cool.

Two separate tanks are really to do with size and space available. one 'biggun' could do the job of both, if at the right height size location etc.

I went for two side by side as you can connect the top of the swirl pot to the bottom of a side by side header tank, which is like having a really tall tank :-)

Alan461

853 posts

132 months

Thursday 2nd October 2014
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I like the hot rod boy's use of a beer can for this.
Leaves no option but to put the pressure cap in the correct place!

phillpot

17,117 posts

184 months

Thursday 2nd October 2014
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Alan461 said:
Expansion & contraction.
Otherwise you would loose a cup full of coolant every time it was used.
Never fully understood this, once the water has expanded, blown the "cup full of coolant" out surely there is then space for it to expand the next time so no further loss?
Older cars with pressure cap direct on the radiator never had expansion tanks?

How about an expansion vessel, like used on closed central heating systems scratchchin

Alan461

853 posts

132 months

Thursday 2nd October 2014
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phillpot said:
Alan461 said:
Expansion & contraction.
Otherwise you would loose a cup full of coolant every time it was used.
Never fully understood this, once the water has expanded, blown the "cup full of coolant" out surely there is then space for it to expand the next time so no further loss?
Older cars with pressure cap direct on the radiator never had expansion tanks?

How about an expansion vessel, like used on closed central heating systems scratchchin
This is true but the expansion space needs to be 500ml or greater so if the swirl pot is half full then it won't loose fluid.
The drawback to this is that bubbles will then start to upset the water pump.
An expansion vessel would in theory be an answer to this but manufacturers never use one so it must cause further problems.
The pressure cap has a two way valve that allows coolant back in to the system at maybe 50mbar (very low) so that the hoses don't collapse under the weak vacuum when cold.

Edited by Alan461 on Thursday 2nd October 21:30

Top Gear TVR

Original Poster:

2,244 posts

155 months

Thursday 2nd October 2014
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i've always loved the word 'CAVITATION'

Alan461

853 posts

132 months

Thursday 2nd October 2014
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Top Gear TVR said:
i've always loved the word 'CAVITATION'
Cavitation is where a void is pulled into a liquid under mechanical load and reaches the vapour point.

Bubbles in the coolant are stretched and become an emulsion, this prevents good circulation and is not true cavitation.

The damage from cavitation is caused when the void slams shut when the mechanical load is reduced, not the case with bubbles in the system which just circulate.

ijbd

76 posts

226 months

Friday 24th October 2014
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If the swirlpot is allowed to contain air, the oxygen will dissolve in the cooling water, resulting in corrosion.
The overflow tank keeps the system completely topped up.
My first car with this system was the Morris Mini of 1968.

mvg Boudewijn

AutoAndy

2,265 posts

216 months

Friday 24th October 2014
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My triumph herald never had one...and that was the classic British racing car....