Repair and Rebuild Begins

Repair and Rebuild Begins

Author
Discussion

Griffinr

1,017 posts

174 months

Monday 9th March 2015
quotequote all
glenrobbo said:
I don't know what they are, but they match my balaclava.... nuts
There you go then, cut a couple of eye holes, stick one over your head, waterproof balaclava!! paperbag

mentall

453 posts

130 months

Monday 9th March 2015
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Won't do: balaclava's in the Crimea, but these come from Greece!

mk1fan

Original Poster:

10,517 posts

225 months

Monday 9th March 2015
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Arrived at location 2 this afternoon to find a few parcels for Samy.

Odessey Extreme battery.
Replacement washer bottle.
273mm vented rear discs.
Spare rear LED fog light.
Master cut off switch.

Should be some more bits delivered tomorrow. Need to find a media blaster this week to clean up some bits.

Hopefully a trip to collect a new bonnet for Tamy and to drop off a heap of bits for ceramic coating.

mk1fan

Original Poster:

10,517 posts

225 months

Tuesday 10th March 2015
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Ouch, quote for the ceramic coatings came back. It is for four manifolds, four decat pipes, a fuel rail and three brackets but still. The pile of bits to be fitted to Tamy seems to be growing to the same size as Samy's.

Beaut.

mk1fan

Original Poster:

10,517 posts

225 months

Thursday 12th March 2015
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A billion and one parts dropped off at Performance 1 Coatings this morning. Not sure how long they will be.

Collected a T350 bonnet from Plasticman (for Tamy not Samy) whilst I was in t'north.

Returned to domicile to find a parcel waiting for me. A whole case of wine???? No, a tiny oil filter and enough padding for a gorilla's bed.

I'm hoping a few 'easy fit' bits turn up tomorrow. Have to visit the outlaws on Saturday so just Sunday this week so would be nice (encouraging) to get a few jobs 'done' on Samy.

mk1fan

Original Poster:

10,517 posts

225 months

Friday 13th March 2015
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The parts that I'd hoped to turn up haven't. Bit disappointing but I can get on with some other stuff instead.

Weather currently forecast to be light rain. Looks like I'll need a gazebo.

mk1fan

Original Poster:

10,517 posts

225 months

Thursday 19th March 2015
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Looks like working weather on Sunday so will carry on with things.

Got the tyres mounted on the new wheels today and a few other goodies arrived by post.

At some point I'll need to get my hands dirty wink

mk1fan

Original Poster:

10,517 posts

225 months

Sunday 22nd March 2015
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Been a busy weekend. Drive reorganised to free up some space and started getting hands dirty on Samy.







Cut off the rad frame and hinges. Cleaned up the metal and lathered on the Krust. Next Sunday I'll clean up the front of the chassis, Krust it all and prime it. Then wheels back on and on to the back end. If I can get the fuel tank out on Sunday then I'll be happy.



Scrap pile is growing.

phillpot

17,116 posts

183 months

Sunday 22nd March 2015
quotequote all
mk1fan said:
Scrap pile is growing.
Looks like you're having fun wink


If that original fan still works don't bin it!!!

mk1fan

Original Poster:

10,517 posts

225 months

Sunday 22nd March 2015
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The plastic shield / funnel is cracked slightly, but it has sprung back to shape. Will test the fan before binning, it is surplus to my needs either way so [subject to a payment to charity made] available to a new home.

mk1fan

Original Poster:

10,517 posts

225 months

Friday 27th March 2015
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Got a nice pile of shiney bits this week. Assuming I get the front end clean up finished this Sunday then I can start bolting things on.

Bits should be back from Performance One coatings next week so manifolds and rocker covers can go straight on.

Two items that may be tight are the ShaunS3C swirl pot (my fault for faffing on) and the fuel tank (suitable part specification) but I shall continue as if all will be ready ahead of the 21st.

May reuse some of the scrap pile for the remote filter bracketry.

v8sss

158 posts

226 months

Friday 27th March 2015
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Is it me (most likely) but does your picture showing the car straight on look like the steering rack is wonky in the middle?

mk1fan

Original Poster:

10,517 posts

225 months

Friday 27th March 2015
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If you look closely, its not attached. Got some new bushes and am going to clean up behind the rack.

mk1fan

Original Poster:

10,517 posts

225 months

Monday 30th March 2015
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Pony weather meant I didn't unwrap Samy this weekend - had a loverly drive in Tamy on Saturday though.

Arrived back at my weekly digs to find about 10-parcels waiting for me.

Radiator bushings, magnetic sump plug for the engine, radiator fans some plastic jerry cans (to enpty the tank into) and a hand pump (to empty the tank).

On top of this was two large boxes;







The stuff I had sent to Performance One Coatings. Admittedly, there's stuff for Tamy in there too. Over all, I'm pretty happy with it all. The finish is only as good as the sub base and the process doesn't include preeping it to provide a perfect base. I am in no way concerned by that. These are going in the engine bay of a working car(s) not a garage queen.

I'm ordering an 'easy up' gazeebo for the weekend so I can crack on and do the bits I can do.

I checked the head casting and they are marked with a 'K' so I am hoping that hydraulic tappets are fitted. That's one less job I need to do.

I've placed the order for an aly fuel tank. Waiting to hear back about the in tank pump. This may well be the bit that doesn't turn up in time.

atom111

1,035 posts

225 months

Monday 30th March 2015
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Good work mate, weather wasn't kind at the weekend for outdoor car tasks, hope Samy is ready for Snetterton smile

mk1fan

Original Poster:

10,517 posts

225 months

Saturday 4th April 2015
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Well had a good couple of days.

Got some temporary shelter up and sorted / laid out in order the bits to go back on yesterday.

Went to the Sausage Meet this morning first. Then got on with swapping bits over. Got the rocker covers swapped. Cleaned some gunk off. Fitted one manifold. Started removing the carbon canister pipe work (engine end). Removed some more gunk off the engine. Repositioned the coil and fitted a shortened bolt to replace one that was fouling the plenum.

Tomorrow, will hope to get the other manifold on, swap a couple of water hoses, clean up the front of the engine, mount the alternator and finish prepping the front of the chassis.

Will take some photos too. Was too dark when I finished today.

mk1fan

Original Poster:

10,517 posts

225 months

Sunday 5th April 2015
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Well got the other manifold and the alternator on. I think I have connected the spark plugs up in the right order biggrin


mk1fan

Original Poster:

10,517 posts

225 months

Sunday 5th April 2015
quotequote all
Did some more cleaning and swapped out some of the hoses.


mk1fan

Original Poster:

10,517 posts

225 months

Sunday 5th April 2015
quotequote all
As Samy is a an S3C the lower front coolant pipes were wrapped in heat shielding.



As the decat pipes are smaller diameter and now ceramic coated I've decided not to worry about heat shielding the silicone items.


mk1fan

Original Poster:

10,517 posts

225 months

Sunday 5th April 2015
quotequote all
All the crud that is still visible on the lower half of engine was plastered all up the front. Bit of elbow grease, Swafega wipes and some brake cleaner the upper section cleaned up well.



I'll clean the lower section with the jet wash once Samy is back together.

So, tomorrow should see the front chassis prepped and Krusted. Then I will get the exhaust off and start at the back end.