Brake adjusters

Brake adjusters

Author
Discussion

SteveOS3

Original Poster:

494 posts

191 months

Monday 16th March 2015
quotequote all
2.9 S3

It's MOT time in a couple of weeks and I had a note last year wrt the rear brakes. The auto adjuster is well worn and keeps slipping, leading to excessive pedal travel.

Does anyone know the make model for the replacement required and or part number?

Cheers,

SteveO



Edited by SteveOS3 on Monday 16th March 20:27

mep12345

2,061 posts

201 months

Monday 16th March 2015
quotequote all
The rear brakes are off a ford Sierra, and drum model will do, such as the 1.6 petrol or the 2.0 diesel

phillpot

17,113 posts

183 months

Monday 16th March 2015
quotequote all

Some of the smaller engined Sierra's (1.3 and 1.6 saloons ?) had smaller brakes.

I think it was Stewart (Mk1 fan) had some rear brakes available recently after converting to disc's?

Kitchski

6,515 posts

231 months

Tuesday 17th March 2015
quotequote all
I listed my old brakes on eBay on the weekend.

phillpot

17,113 posts

183 months

Tuesday 17th March 2015
quotequote all
Kitchski said:
I listed my old brakes on eBay on the weekend.
Can't find 'em confused ...... got the item number?




Back in the day when these brakes were modern I seem to recall the usual problem was not the adjuster itself but the mechanism that adjusts it, was common practice to slip the drum off and wind the adjuster out a click or two, drum back on, jobs a good 'un smile

On your average low mileage fun car that should last till next MOT / service.






SteveOS3

Original Poster:

494 posts

191 months

Tuesday 17th March 2015
quotequote all
My brakes look like this.

I replaced the pistons with new last year.



The red arrow is pointing to the serrated edge that is badly worn.

I don't see anything I can 'click up' a notch.

For the mot I usually adjust it manually the day before and all is well but it slips back over time and I get the drop of rear brake power/excessive pedal travel.

SteveO

phillpot

17,113 posts

183 months

Tuesday 17th March 2015
quotequote all
SteveOS3 said:
I don't see anything I can 'click up' a notch.
Fair point! long time ago. I'm probably thinking of another set up getmecoat


think I should have a second hand one "somewhere" if you have no joy with sourcing a new one or finding Kitchski's ad.

tvrgit

8,472 posts

252 months

Tuesday 17th March 2015
quotequote all
That part "M" that your red arrow points to has 3 separate bits - the plate with a fixed toothed com on it, a snail cam with teeth, and a spring that holds the snail cam against the toothed cog. Is the spring missing or loose? If it doesn't hold the snail tight against the cog, it will loosen. Are the teeth worn? If so, there's not much you can do except replace, but first check that they aren't full of grease and dirt so the teeth can't bite.

There's also a thicker spring that holds the plate against the plate against the other brake shoe (not the longer springs that go between the shoes) - if that isn't tight then the plate moves about, and the adjuster can't work.

Option B - drill a wee hole in the right place in the face of the drum, so that you can stick a screwdriver in and move the snail cam manually from time to time, without even taking the drum off.

SteveOS3

Original Poster:

494 posts

191 months

Tuesday 17th March 2015
quotequote all
The spring was very tight to get on so I think that's ok. The cog and teeth were cleaned up last year with a fine wire brush and brake cleaner and I plan to do the same again. Long term I was thinking about replacing the plate but didn't know what Ford model to match against.


Kitchski

6,515 posts

231 months

Tuesday 17th March 2015
quotequote all
phillpot said:
Can't find 'em confused ...... got the item number?




Back in the day when these brakes were modern I seem to recall the usual problem was not the adjuster itself but the mechanism that adjusts it, was common practice to slip the drum off and wind the adjuster out a click or two, drum back on, jobs a good 'un smile

On your average low mileage fun car that should last till next MOT / service.

Ah, bugger! I thought they'd automatically listed on Sunday, but it appears they haven't! But I have a complete set of rears, should anyone need them.

I sold the fronts during the week. Got a pair of standard driveshafts too, not that I can think of a reason why anyone would need them!

mentall

453 posts

130 months

Tuesday 17th March 2015
quotequote all
Thanks for the front calipers Richard: happily awaiting their arrival.

mk1fan

10,516 posts

225 months

Tuesday 17th March 2015
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Mine are now on ebay. Complete set though including the stub axles and carriers. No pictures as yet - should take some tonight!

tvrgit

8,472 posts

252 months

Tuesday 17th March 2015
quotequote all
SteveOS3 said:
The spring was very tight to get on so I think that's ok. The cog and teeth were cleaned up last year with a fine wire brush and brake cleaner and I plan to do the same again. Long term I was thinking about replacing the plate but didn't know what Ford model to match against.
As said above, all the brake parts (hubs, bearings, brake shoes, springs, adjusters, brake slave cylinders, drums - everything) are Ford Sierra - not the puny 1.6 engine ones (the cylinders are smaller and the shoes are narrower), but the 1.8 (I think) and definitely the 2.0, 2.3 diesel models upwards (but not the Xr4i or Cosworths).

Kitchski

6,515 posts

231 months

Tuesday 17th March 2015
quotequote all
mentall said:
Thanks for the front calipers Richard: happily awaiting their arrival.
Ah! No worries biggrin

greymrj

3,316 posts

204 months

Tuesday 17th March 2015
quotequote all
SteveOS3 shows the correct picture for the brakes off the Sierra V6 as fitted to his S, the standard Sierra is rather different see: http://www.ebay.co.uk/itm/Ford-Sierra-MK1-2-New-G-...

One solution I have used on an obsolete component before was to carefully file the teeth on the quadrant lever to regain the profile. With the right small 'needle' file it didnt take a lot of doing and was a complete success. After all the teeth are not getting regular changes in position.

I have a sneeky feeling that the cam type in the V6 sierra is used somewhere else but I have not yet had a chance to look to see if there are details in the TRW or Delphi reference manuals I have.

tvrgit

8,472 posts

252 months

Wednesday 18th March 2015
quotequote all
AFAIK, SteveOS3 shows the correct picture for the brakes off ALL of the Sierra models 1.8 and above (not just the V6 models), as fitted to the S.

The part greymrj links to, is for the puny-engined 1.3 and 1.6 engined models, which as I said yesterday, are different. It even works in a different way, and is mounted vertically from one brake shoe, rather than being horizontal between both brake shoes.

Stick to the 1.8, 2.0 and 2.3 diesel Sierra variants, and you'll be fine.

phillpot

17,113 posts

183 months

Wednesday 18th March 2015
quotequote all



Didn't most (all?) V6 engined cars have rear disc's scratchchin

SteveOS3

Original Poster:

494 posts

191 months

Wednesday 18th March 2015
quotequote all
Thanks for the replies gents. I'm going to try the wire brush clean-up and needle file method before the test.

I fitted new shoes last year and, as you say, it's not as if they should move much.

Steve

mentall

453 posts

130 months

Wednesday 18th March 2015
quotequote all
greymrj said:
One solution I have used on an obsolete component before was to carefully file the teeth on the quadrant lever to regain the profile. With the right small 'needle' file it didnt take a lot of doing and was a complete success. After all the teeth are not getting regular changes in position.
Or a hacksaw blade?

mk1fan

10,516 posts

225 months

Wednesday 18th March 2015
quotequote all
phillpot said:
Didn't most (all?) V6 engined cars have rear disc's scratchchin
Sierra or S?