S-Club Reserve Plan

S-Club Reserve Plan

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mk1fan

Original Poster:

10,528 posts

226 months

Monday 9th November 2015
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Dropped off the exhaust for repair this morning. Should have it back tomorrow. I'll fit it Friday.

mk1fan

Original Poster:

10,528 posts

226 months

Wednesday 25th November 2015
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Modified a swirlpot. Just needs painting.






mk1fan

Original Poster:

10,528 posts

226 months

Thursday 26th November 2015
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Good idea, for those with a battery tray.

mk1fan

Original Poster:

10,528 posts

226 months

Wednesday 2nd December 2015
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More shiney collected today.




mk1fan

Original Poster:

10,528 posts

226 months

Friday 29th January 2016
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Been a while since I've had a chance to do any work to the fleet.

Painted the swirlpot and some galvanised bits last night with special primer. Will post some pics once photobucket is back up. Will give them a few coats of satin black next week.

Dropped the spare heads off at a local engineering firm on Wednesday. They'll be ready in a couple of weeks which suits me fine. Just need to drop off the remaining bits of the induction pipework for cleaning and then the top end can get swapped out.

mk1fan

Original Poster:

10,528 posts

226 months

Friday 29th January 2016
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Tamy.

Photobucket is back up.




mk1fan

Original Poster:

10,528 posts

226 months

Saturday 30th January 2016
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I think that Ford did produce a straight one but bent ones can be welded and recut.

There is currently a 'chain mail' plate doing the rounds between people who are getting Alan to provide a straight version. Not sure where it got to. It was my spare plate so is due to come back at some point.

Bearing mod is pretty easy. Just measure the bush and find the nearest 2rs bearing. Then just a stainless bolt, washers and nut.

mk1fan

Original Poster:

10,528 posts

226 months

Tuesday 2nd February 2016
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Sprayed the swirlpot last night. Few runs but acceptable. Will leave in a warm room to cue whilst I await the heads being refurbed.

mk1fan

Original Poster:

10,528 posts

226 months

Friday 5th February 2016
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Swirlpot sprayed along with the Box's bike rack.

Will fit the rack on Monday but the swirlpot can wait for the heads to be ready.

Few runs on the pot but I can clean these up. Certainly fit for purpose. I'll flush the inside out with some acid and then prep the non-painted ends with some vaseline to hinder corrosion.




mk1fan

Original Poster:

10,528 posts

226 months

Friday 5th February 2016
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That's a low standard you're setting there! biggrin

mk1fan

Original Poster:

10,528 posts

226 months

Sunday 7th February 2016
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Painting was done in the parents garage. Although I do have the Office at J's that is currently being used as a workshop!

I freely admit I have a lot of First World Problems.

mk1fan

Original Poster:

10,528 posts

226 months

Sunday 27th March 2016
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Started stripping down the front end. Cooling system drained and the top of the engine stripped back to the lower inlet and heads. Aim to get them off tomorrow.

Unpicked some of the wiring loom to relocate the coil over to the passenger side.

Also took the rear shocks off Samy as someone has asked for them as replacements. They were replaced with some Mono's.

Going to try and paint the engine mounts and get the injectors cleaned this week.






mk1fan

Original Poster:

10,528 posts

226 months

Monday 28th March 2016
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Got more stripped off today. Finishdd just before the heavens opened!

Heads are off. ARB is off. Engine mounts are off. Engine is resting on a bit of 6x2 across the chassis rail. Got some bits to spray up before rebuilding. Plus need to take the heads off Samy.

Once rebuilt, quick bed in then fluid changes. Will add the oil cooler and rad swap at that time.









Need to get a second engine mount as the passenger side one is partially split too. I may try the shorter 47mm high mounts in the cups this time.


mk1fan

Original Poster:

10,528 posts

226 months

Friday 1st April 2016
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Trying some rose joints for arb drop links. Had the arb ends tapped to 1/2 inch so these match. The turnbuckles and rose joints need to be trimmed to provide the 100mm eye to eye length so a bit experimental. Turnbuckles are cheap so happy to experiment.


mk1fan

Original Poster:

10,528 posts

226 months

Saturday 2nd April 2016
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Once I'm happy with the length of the turnbuckle I'll probably get them triple passivated. Then liberal copperslip.

mk1fan

Original Poster:

10,528 posts

226 months

Saturday 2nd April 2016
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The 1/2 unf size made Shaun's links v expensive.

The eyelets will be dry lubed. The threads will be copperslipped.

The longer turnbuckle is pretty much bob on to allow some softening of the arb if desired. Cheap enough to experiment with.

mk1fan

Original Poster:

10,528 posts

226 months

Saturday 2nd April 2016
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Soften in the sense of adjusting the point at which it starts to act in relation to the suspension movement of the wheels.

mk1fan

Original Poster:

10,528 posts

226 months

Saturday 30th April 2016
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Attention turns back to the Reserve.

Having spent the week refurbing mounts and other bits ready for a blitz this weekend I promptly left the parts behind.


mk1fan

Original Poster:

10,528 posts

226 months

Saturday 30th April 2016
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So cracked on with the small jobs.

Used some offcut of tube to stop the rear lamp clusters popping out during enthusiastic driving.



Then added an anaconda of my own.



Stripped out the stereo and wired in the fan override switch - blue lights. Just the speakers in the doors to go. Interchanger removed from the boot so some more space.


mk1fan

Original Poster:

10,528 posts

226 months

Saturday 30th April 2016
quotequote all
Then renewed the heat shields in the engine bay.





Then decided on the relocation of the coil - shown in photo above.

Final other bits were to raise the rear shocks a smidge and added one click of damping.