Another body off!

Another body off!

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Discussion

GV

2,366 posts

224 months

Thursday 9th October 2014
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[quote=B@man]Thanks for the feedback, I have added some extra bracing to the shock mounts to keep the steel in tension and not allow any sideways bending so they shouldn't be going anywhere, but time and potholes will tell...

I actually live in a two bedroom ground floor flat with a single outdoor parking space. It's lucky my dad is an ex petrolhead and built a big garage which comes with heating, lighting, running water, tea & coffee plus father who likes making brackets and painting things, I just turn up once a week and weld it all together !

Can I ask what length shocks you are using, assuming your mounts are similar ?[/quote

I will measure up - though if I recall they had a closed length of 14" - let me double check though...

B@man

Original Poster:

1,486 posts

204 months

Friday 10th October 2014
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Thanks, the ride height of yours looks great !

B@man

Original Poster:

1,486 posts

204 months

Friday 10th October 2014
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adam quantrill said:
All good work... on coilovers is it necessary for the spring to be mounted on the shock at both ends? I am thinking if the top end is "as-is" with the spring onto the existing mount and at the bottom have modified wishbones like yours, then installation becomes much simpler, and it's returnable to original, to boot.

Just had a look at the coilover kit I have in the garage, and it would appear that I could indeed take this approach, with shorter than stock springs and a wider adjuster platform on the bottom of the shock. The only difference from a compliance point of view is that the shock top mount bush would form part of the damping "circuit", as it does now.

So I think I'll go this route - mod the bottom as per the lovely pics in this thread, and at the top use the stock mount with original diameter springs.

P.S. Any chance I can borrow your wishbone jig to aid drilling and assembly? Assuming yours goes together OK when you assemble it on the car of course!

Edited by adam quantrill on Thursday 9th October 20:55
Hi Adam,

Yes you are welcome to borrow the jig, after it took 6 hours to fabricate I'm not in a hurry to cut it up again, I may even get around to welding the drill guides on...

Maybe you could use the upper spring mount, the back end of mine was like that already a sort of half coilover, the only problem I can see is that the spring / shock would end up even shorter than it is already which may make the situation worse not better. After BBWF 2013 fosse way white knuckle ride I was told to sort it out and I hope that this is the way forward !

adam quantrill

11,538 posts

242 months

Friday 10th October 2014
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Yes you're right that the half-coilover spring would be shorter than the stock one, but I reckon it might be slightly longer than when the full coilover is used - the top platform on the Gaz is quite a long way down.

If I mod up completely new bottom wishbones then worst case is I put it back to original spec while I prepare for chopping over to the top mounts, if it doesn't handle too well.

You're not wrong about the Fosse way - those undulations get me every time! Especially with all the misuss' clobber in the boot!!


B@man

Original Poster:

1,486 posts

204 months

Saturday 11th October 2014
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biggrin

Mind you at least all the gears stayed in our gearboxes.....

B@man

Original Poster:

1,486 posts

204 months

Monday 13th October 2014
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My father has been a bit busy with the paintbrush !


Trickie Dickie

2,399 posts

234 months

Tuesday 14th October 2014
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B@man said:
biggrin

Mind you at least all the gears stayed in our gearboxes.....
Is that a reference to me then Simon? wink

Mine stayed in the gearbox - just decided to separate from the Syncro!!!! eek

Looks to be all coming on well Mate

Cheers
Trickie

B@man

Original Poster:

1,486 posts

204 months

Saturday 1st November 2014
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OK so we have had a few developments...

First off I tried to fit the refurbed steering rack and found that the various pipes fouled the chassis which was solved with some gentle persuasion. As I had to take the rack in and out several times to get everything to clear I found to my horror it had knocked far too much paint off, leaving bare steel in several places. I'm not sure if I didn't mix the epoxy correctly or if there was still some contamination on chassis that wasn't removed by degreasing but what is certain is if the paint won't survive the rebuild it won't last another 25 years.

So I'm back to my original plan and phoned Power & paint near York, having paid £300 to get the chassis collected, blasted and returned I expected a silly price for blasting again and powder coating... I was therefore pleasantly surprised with a quote of £150 - £200 if I can get do the drop off and collection...

So now I have to complete ALL the welding which is much more fun than painting...

Onto the rear shock upper mounts...


B@man

Original Poster:

1,486 posts

204 months

Saturday 6th December 2014
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Been a while since I updated this thread, luckily while I was away mainly chewing on bits of bone (thankfully Chinese food in the UK isn't all that authentic..) my dad had been busy copying the top rear shock mounting meaning by the time I stopped being a grumpy arse due to jet lag I just had to weld everything together.

Upper spring pan gone, new mounts similar to the front ones now in place, even remembered to include an earth stud on both sides !


"Rear End"


Original fuel pump bracket refitted (hopefully in approximately the right place) and two platforms built to take the inner rose joints for the new leading links.


A little more tidying up needed and it's off to be blasted (again) and powdercoated on Wednesday and I should have it back on Xmas eve, what a present how santa is going to get that down my chimney I'm not sure jester


matt-man

2,665 posts

219 months

Sunday 7th December 2014
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Looking good! Keep going, the fun part of putting it back to gether is about to begin!

B@man

Original Poster:

1,486 posts

204 months

Thursday 18th December 2014
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Well turned out the epoxy paint was much better stuck (mostly) then expected which took a lot of time to remove, confirming that the problem must have been a poor mix of the first batch so another £280 later....



Sorry for crap pic... Dad's phone.... better photos to follow !!

B@man

Original Poster:

1,486 posts

204 months

Thursday 18th December 2014
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Some better pictures !





And the corner that started it all !



Another big lump degreased...No gym session needed this week


Wedg1e

26,798 posts

265 months

Thursday 18th December 2014
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B@man said:
Another big lump degreased...No gym session needed this week

I remember it well biggrin


B@man

Original Poster:

1,486 posts

204 months

Saturday 3rd January 2015
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After the cover blew off the body during the week I've found this... microblisters, further inspection has found them both under the damp cover, bootlid and the tops of both rear wings and all over the rear of the car around the numberplate, if it had any petrol in it I would have had a BBQ this afternoon.

frown





For now we have taken the cover off to let the air get at it...

chris52

1,560 posts

183 months

Saturday 3rd January 2015
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Gutted for you. It is the worst thing you can do though is covering a fibreglass car especially in winter. It has been know though for the microblisters to disapear when the car dries out but this is only on rare occaisions. The car will no doubt need a full repaint with all the paint removed back to the gel coat and fully drying before any new paint is applied.
chris

superwedge

1,286 posts

148 months

Sunday 4th January 2015
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shame,all was going good as well.

B@man

Original Poster:

1,486 posts

204 months

Tuesday 6th January 2015
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Thanks, to be fair the paint was never great, the drivers door is damaged and whoever painted it following an excursion into the greenery did a pretty poor job as the "in memory of peter wheeler" sticker I put on for BBWF09 pulled a load of paint off with it so I knew bodyshop attention would be needed at some point, just not now. So unfortunately when it does get back on the road the nice chassis is going to be hidden by a pretty poor body I suspect with a bit of a touch up here and there and union jack bootlid, the rest will be next winters job.

I have to have her running for the summer look at the price of go juice it's v8 heaven !!

Came down with flu on Saturday so finding this was not well timed.

mrzigazaga

18,551 posts

165 months

Tuesday 6th January 2015
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B@man said:
I have to have her running for the summer look at the price of go juice it's v8 heaven !!
Keep up the good work mate...Don't fret too much about the paintwork, I know its a PITA but you are addressing all the main bits..And yes petrol prices are on the down..What a result..Bout effing time i say...Yipee!!....Ziga

B@man

Original Poster:

1,486 posts

204 months

Tuesday 6th January 2015
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Indeed biggrin

I had hoped to have the diff back in but this flu has knocked me flat for three days, can't face a night in a cold garage grappling that heavy lump !

matt-man

2,665 posts

219 months

Tuesday 6th January 2015
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Sorry to hear that....I got exactly the same blistering on mine after a long stint under cover with rain and sunshine frown

When you get it sorted just make sure they sand right past it...

On a positive side, paint is easy to fix and quick...the real work is underneath where you are now.

Keep up the good work smile