Alternator adjuster - anyone tried these?

Alternator adjuster - anyone tried these?

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Discussion

adam quantrill

11,538 posts

243 months

Thursday 18th September 2014
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All the bits are here now so I'll knock one up tomorrow.

KKson

Original Poster:

3,405 posts

126 months

Thursday 18th September 2014
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Fantastic, thanks Adam.

dixiebabes

3,111 posts

225 months

Friday 19th September 2014
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Oooo ill have one of them like.

Dix

mrzigazaga

18,560 posts

166 months

Friday 19th September 2014
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Not sure this will fit mine as i looked at my alternator adjuster and its definitely bent...(Said the bishop to the actress)...

KKson

Original Poster:

3,405 posts

126 months

Friday 19th September 2014
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mrzigazaga said:
Not sure this will fit mine as i looked at my alternator adjuster and its definitely bent...(Said the bishop to the actress)...
Mine too hence I'm going to add a 1/2" spacer at the bottom.

adam quantrill

11,538 posts

243 months

Friday 19th September 2014
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They are all bent like their owners! yes a spacer will be required at the bottom bolt to offset it slightly. I'll be adding that to the kit.

Well I have the first bar drilled up, just need to tap the holes and wang it on tomorrow for a first try.

adam quantrill

11,538 posts

243 months

Saturday 20th September 2014
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OK well I made the first one:




... and stuck it on there...





It's not offset at the bottom yet, but even so it clears the pipe just about.

I need to find some longer Imperial UNC bolts to add to the kit because the rose joint is much wider, and there are only a few turns of bolt holding it in for now.

Still, it will get a road test.

I must say, this makes adjusting the fan belt tension sooooo much easier, a few turns of the rod, nip up the locknut, and job done. The adjuster should give about 2" of adjustment but you only really need 1/2".

If you are interested in one, get a tape measure and measure the distance between the bottom bolt on the tensioning bracket, the one that goes into the block, and the top bolt at the alternator, and let me know (mine was 10" - 250mm) and do it with the belt under temsion.

The kit will include a rod as above but with a thinner locknut, a longer bottom bolt, a bottom spacer and small washers to allow the rose joints full pivoting action.

Edited by adam quantrill on Saturday 20th September 18:08

mrzigazaga

18,560 posts

166 months

Saturday 20th September 2014
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Looks like a good mod but but can it be slackened off enough to fit a new belt?...

adam quantrill

11,538 posts

243 months

Saturday 20th September 2014
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Not sure yet... I want to get the bottom offset so there's a bit more clearance from that pipe. Then I'll do the test. Worst case is that you undo the top nut and slip the rose joint off which will allow the alternator to flop down.

KKson

Original Poster:

3,405 posts

126 months

Saturday 20th September 2014
quotequote all
Adam, looks fantastic and as you say must be much easier to adjust than wrestling with the spanner. let me know when you want some cash. Cheers.

adam quantrill

11,538 posts

243 months

Saturday 20th September 2014
quotequote all
Well courtesy of an SDi engine I have sitting about I extracted a longer bolt and re-mounted it with a 9mm spacer in between. So there's a bit more clearance between the rod and the pipe, and a decent amount of thread into the block.

To answer Zig's question - it's a No. You have to unscrew the top bolt out a bit and slip off the upper joint to drop the alternator down enough to take off (or put on) the belt.

However this only takes a minute so it's no biggy.

mrzigazaga

18,560 posts

166 months

Saturday 20th September 2014
quotequote all
adam quantrill said:
Well courtesy of an SDi engine I have sitting about I extracted a longer bolt and re-mounted it with a 9mm spacer in between. So there's a bit more clearance between the rod and the pipe, and a decent amount of thread into the block.

To answer Zig's question - it's a No. You have to unscrew the top bolt out a bit and slip off the upper joint to drop the alternator down enough to take off (or put on) the belt.

However this only takes a minute so it's no biggy.
Sounds like its a winner then...It might have come along at the right time as my alternator belt has started to squeal...Again...It was new 4-6 months ago so probably needs adjusting slightly, This option sounds like its going to make it a whole lot easier...smile Ill have a measure up tomorrow...Cheers...Ziga

KKson

Original Poster:

3,405 posts

126 months

Saturday 20th September 2014
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Adam, looks like you might have a new business venture! Do I get commission as I raised the topic?? idea

adam quantrill

11,538 posts

243 months

Saturday 20th September 2014
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Yeah I'll buy you a pint for every 100 sold! ;^) Actually the tapping does take a while by hand.. I'll have to get a little production line going....

Well I went for a short drive today up to the rugby club and back and it worked fine, so I expect there will be no problems over the next couple of days. I'll start knocking up the next batch.

... Also done to/from work run with no issues.. parts ordering under way.

Edited by adam quantrill on Monday 22 September 19:06

adam quantrill

11,538 posts

243 months

Thursday 25th September 2014
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Road testing done with no issues - I have all the bits coming for more of them in the next day or two so I need to start cutting the bars.

Just a reminder for those interested - please measure up the distance between top and bottom bolts on the adjuster arm in case it's radically different, and let me know. Then I can cut the aly bar to suit.

KKson

Original Poster:

3,405 posts

126 months

Thursday 25th September 2014
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Mines 10" or 250mm in new money.yes

Sireatalot

627 posts

220 months

Monday 29th September 2014
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KKson said:
Mines 10" or 250mm in new money.yes
Mines approx the same - the bolt to the alternator is right at the farthest point on the adjustment though.. not sure if this will have an impact ? It also has a kink in the bracket to pass the pipe.

Cheers
Dom

adam quantrill

11,538 posts

243 months

Monday 29th September 2014
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OK so I've drilled up three bars, with 10"/250mm as the guideline. I'll tap them next, the rose joints are at the local post office to be picked up tomorrow morning, I've just got the 1.5" x 5/8" UNC bolts and just need to make some spacers with a spare bit of hex bar - should be able to have the kits ready for dispatch as soon as the M8 locknuts arrive.

Yes all the existing bars have a bend in them to avoid that pipe, so the bottom bolt is replaced by the longer one in the kit, and there's a spacer to give a bit more clearance.




KKson

Original Poster:

3,405 posts

126 months

Monday 29th September 2014
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Adam, let me know where to send the cheque or do you do paypal? Thanks.

adam quantrill

11,538 posts

243 months

Monday 29th September 2014
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Yeah you can paypal me the fifteen squids to -> adam_quantrill at yahoo.com

Put your address in and PH handle so I know who is who....

Thanks.