FHC bootlid gas struts

FHC bootlid gas struts

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Discussion

Wedg1e

26,798 posts

265 months

Sunday 25th September 2016
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In an idle momnent I went out and checked the 390's struts (I know it's not an FHC...).
All four are identical, Stabilus Electro-Lift 062715. They're 520mm long (overall) extended and 320mm long closed.
All are rated at 100N (shame they're all a bit soft, in fact one of the bonnet struts has no pressure whatsoever, luckily I have a broom-handle biggrin).
They all have what look to be date codes from early 1987 which suggests they're probably all the originals.
The bonnet is on the wheelarches just as the struts top-out, so any longer would be too long and any shorter would stop the bonnet lifting fully.
The ball-ends unscrew and they all have electrical terminals both ends.

As an aside I bought some ex-Range Rover struts a few years back; they're the right length but 230N and when I tried just one on the bonnet, the inner wing mount creaked so ominously I whipped the strut off immediately. It was just about impossible to shut the boot with two fitted!









Edited by Wedg1e on Sunday 25th September 22:56

440Interceptor

636 posts

147 months

Monday 26th September 2016
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Interesting. 525mm (centre of each ball) would be too long for my car. Anything more that 500 and I would be pushing the base of the bonnet into the nose. Mine must be further fwd than yours (New nose from TET so anything's possible).

Added complication for me is that when the bonnet is raised the "head" of the socket fouls the top of the wheel arch as it pivots, so I need something rounder with less material above the centre of the socket. All available locally for once...

Wedg1e

26,798 posts

265 months

Monday 26th September 2016
quotequote all
440Interceptor said:
Interesting. 525mm (centre of each ball) would be too long for my car. Anything more that 500 and I would be pushing the base of the bonnet into the nose. Mine must be further fwd than yours (New nose from TET so anything's possible).

Added complication for me is that when the bonnet is raised the "head" of the socket fouls the top of the wheel arch as it pivots, so I need something rounder with less material above the centre of the socket. All available locally for once...
520mm is the overall length, end to end of the ball fittings. Ball centre-to-centre probably is about 500mm, maybe a tad less, I could check later.

v8s4me

7,240 posts

219 months

Monday 26th September 2016
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I spoke to Rob at SGS Engineering this morning. It was painful! The guy just couldn't accept that there was no unused travel on the struts when the tailgate was open and that the closed length was important, too long and the tailgate wouldn't shut. I gave up eventually and just asked what they has listed for the Talbot Sunbeam. These are 480mm centre to centre open and the closed length of the unit is 276mm so that's fine. These struts are rated at 240Nm. Still seems a bit high but the Talbot tailgate is the same design tailgate as the Tasmin, ie an unframed sheet of glass.

v8s4me

7,240 posts

219 months

Monday 26th September 2016
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A bit of Googling turned up this info:

Load bearing: 10Nm = 1kg
20Nm = 2kg
50Nm = 5kg
100Nm = 10kg Etc.

So how heavy is a Tasmin tailgate?

phillpot

17,114 posts

183 months

Monday 26th September 2016
quotequote all
v8s4me said:
A bit of Googling turned up this info:

Load bearing:
100Nm = 10kg Etc.
phillpot said:
100N = approx 22.5lbs or 10.2kg.
............... whistle


Wedg1e

26,798 posts

265 months

Monday 26th September 2016
quotequote all
v8s4me said:
I spoke to Rob at SGS Engineering this morning. It was painful! The guy just couldn't accept that there was no unused travel on the struts when the tailgate was open and that the closed length was important, too long and the tailgate wouldn't shut. I gave up eventually and just asked what they has listed for the Talbot Sunbeam. These are 480mm centre to centre open and the closed length of the unit is 276mm so that's fine. These struts are rated at 240Nm. Still seems a bit high but the Talbot tailgate is the same design tailgate as the Tasmin, ie an unframed sheet of glass.
The Talbot also had a steel bodyshell and IIRC the tailgate glass was framed, if not actually a steel tailgate.

I did wonder a while back if the Sunbeam could have been a donor... as well as the Scimitar and Imp, but if memory serves the Imp had a latching non-gas-assisted strut (although it was the late 70s last time I worked on one biggrin).
Another possibility would be the Lotus Elite (the wedgy one). A mate of mine has one in a shed (he has several sheds, one is full of DeLoreans) that hasn't seen the light of day in a decade.

v8s4me

7,240 posts

219 months

Monday 26th September 2016
quotequote all
Wedg1e said:
The Talbot also had a steel bodyshell and IIRC the tailgate glass was framed, if not actually a steel tailgate.....
I Had a Talbot Sunbeam and I think you're getting confused with the Talbot Alpine which had a steel tailgate.


Wedg1e said:
....... and Imp, but if memory serves the Imp had a latching non-gas-assisted strut (although it was the late 70s last time I worked on one biggrin)....
Definitely a hinge and latch (had one of those as well).

Wedg1e said:
........Another possibility would be the Lotus Elite (the wedgy one)....
Interesting idea, worth checking out. Never had one of these! laugh






Wedg1e

26,798 posts

265 months

Tuesday 27th September 2016
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v8s4me said:
...Talbot Horizon...
Hmmm, you're probably right, sorry... just looking at Google images of Sunbeams and there does seem to be a, er, seam biggrin either side of the glass that makes it look a bit like a steel hatch that continues downwards, but it is as you say clearly just a glass panel.
Either way, 230N is a bit yikes


JamesMK

556 posts

251 months

Tuesday 27th September 2016
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I bought new struts from SGS a couple of years back from both bonnet & glass tailgate. Part number is above but I can't remember whether this was for bonnet or boot, maybe they are the same part? I think I referred to the code printed on the old parts to check the match, the FHC bonnet is shorter than other models which may be relevant. Only problem was trying to attach electrical connectors for the heated screen, I did get some on but no idea if they actually make it work as I never use it.

I can take pics of the struts (with code marked on) if that helps.

J

v8s4me

7,240 posts

219 months

Tuesday 27th September 2016
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JamesMK said:
..I can take pics of the struts (with code marked on) if that helps...
Yes please.

JamesMK

556 posts

251 months

Wednesday 28th September 2016
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v8s4me said:
Yes please.
Can you PM me so I don't forget!

mrzigazaga

18,552 posts

165 months

Wednesday 28th September 2016
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The originals as i understand it were from a Ford Capri tailgate..Thats why they had the earthing points that TVR used to protect against RFI...After all the DHC never had heated rear screens...smile

I know these fit as i bought some to replace the ones on the 280i which were the original and they matched up perfectly...Even the writing was the same.

Cheers


Ziga

Grady

1,221 posts

260 months

Thursday 29th September 2016
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When I looked into this Stabilus Electro-Lifts were no longer available (here anyway and the company didn't respond) but the replacements are conductive and just need the spade fitting moved over.

Also (IIRC) one the rears is used for the center high mounted brake light ground wire.

v8s4me

7,240 posts

219 months

Thursday 29th September 2016
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I've just tried the boot-lid strut off the V8S. It's OK for length although shorter than the one's on the Tasmin. Interestingly though it's about the same length as the Tasmin bonnet struts. The V8S boot-lid strut is rated a 100N and the single strut wasn't strong enough to hold the tailgate open on its own. Entering the part number from the V8S strut into the SGS part finder produces this....

http://www.sgs-engineering.com/searches/?q=484415

Not sure how much this helps, bit there you go.

JamesMK

556 posts

251 months

Thursday 29th September 2016
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Here are the new ones I put on

marcus1875

1,512 posts

142 months

Friday 7th October 2016
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Found my sales invoice from SGS. Sorry for the wait. Probably too late now..
Marcus

v8s4me

7,240 posts

219 months

Saturday 8th October 2016
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No, not too late. I've been too busy with the fuel tank and other bits to spend any time on this so far. Is the part number on your invoice GS8-18-300-250 ?

marcus1875

1,512 posts

142 months

Saturday 8th October 2016
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Hi,
The part number is GS8 18 200 250
plus a 10mm plastic ball socket.
I'll pm you the pic.
Marcus

v8s4me

7,240 posts

219 months

Saturday 8th October 2016
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That's interesting. Your ones are 15mm shorter than the ones SGS supplied to James. Not that that will make much difference. Did you go for 2 x 100 Nm like James, and if so, do you need to use much force to close the tailgate?