Another chuffing noise

Another chuffing noise

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Discussion

adam quantrill

Original Poster:

11,538 posts

243 months

Friday 5th January 2018
quotequote all
Possible. I see second hand diffs on the flea are around £200.

Alternatively it might be the outer bearings how easy are these to check in situ?

I already know the seals are weeping so they need replacement.

rev-erend

21,421 posts

285 months

Friday 5th January 2018
quotequote all
I would not buy a S/H diff .. all are just buying someone elses problems.

Plenty of companies out there who have experience of checking and fixing the jag irs diff.

adam quantrill

Original Poster:

11,538 posts

243 months

Friday 5th January 2018
quotequote all
Well a recon one is around £1200 but maybe all they do is polish the outside....

I've done OK on s/h gearboxes, which are far more complicated.

Regarding your suggestion of the propshaft I've never had a problem putting them back in upside down. The prop was last disturbed when I changed the gearbox around 7-8? months ago. And this noise wasn't evident then.

I had the rear up on axle stands the other day (to stress the bearings just the same, wheels on) and got it up to indicated 50mph but the noise didn't really appear. So it may be from the front but I'm struggling to work out why.

mrzigazaga

18,560 posts

166 months

Friday 5th January 2018
quotequote all
Never used them myself but might be worth a call...
https://www.google.co.uk/url?sa=t&rct=j&q=...
"Chuffing" at the front...Thats right isn't it...biggrin
Wheel bearing...Pad catching....Brake hose touching.....

adam quantrill

Original Poster:

11,538 posts

243 months

Sunday 8th April 2018
quotequote all
Well the noise has slowly been getting worse, one extra piece of information is if I start zig-zagging along the road, the noise disappears on the zig to the left, but reappears straight on and/or zag to the right.

E.g. when exiting a roundabout, there's a temporary respite.

So I just jacked up the rear of the car again and also mainly jacked up the left rear so it was under compression, and running the rear wheels at about 40 mph the noise is evident, and seems to be coming from the diff (confirmed with jack handle on diff other end on ear).

So my money is on the left hand diff output bearing, and as the oil seal seems to be a bit weepy too, this is probably the area to attack.

Anyone know can it be replaced in situ or is it easier to drop the whole lot down to allow easy access - get brake caliper off etc?

KKson

3,405 posts

126 months

Sunday 8th April 2018
quotequote all
The seals on the 390 diff were all weeping so I did get my local garage to drop it out and change all seals and give the rear calipers a fettling while they were at it. The only issue they had were that some of the bolts were seized solid.

colin mee

1,193 posts

121 months

Sunday 8th April 2018
quotequote all
I have just done my seals on my diff and did disks and pads on the back.we dropped the rear end to make life easier but 2 of the bolts where solid had to heat them up.colin

adam quantrill

Original Poster:

11,538 posts

243 months

Saturday 5th May 2018
quotequote all
Did you drop it with the funny shaped bracket on the top, or leave that in place and unto the 2 top diff bolts?

I am thinking the latter would be easier/less likely to be siezed.


colin mee

1,193 posts

121 months

Saturday 5th May 2018
quotequote all
I dropped all of it.I will try and post some pictures for you.colin

adam quantrill

Original Poster:

11,538 posts

243 months

Monday 7th May 2018
quotequote all
Well it turned out the top bracket has 4 bolts and the easiest was to get it off still attached.

I have stripped off the calipers, discs and side bearings and also had a look inside.

There isn't a definite "bad" side bearing, although the right hand one seems a bit stiffer to turn than the left one.
The side bearings are definitely leak-free.

The front bearing shows a bit or end float, and if I press on it while turning I get a noise from the diff internals, so I wonder if that's the problem, well it seems to be a problem anyway. As I recall the front bearing is the technically more difficult one to replace? It also leaks so the seal needs doing.

The crown wheel teeth look in good nick except for a small chip on the very corner of one, but it seems far away from where the pinion should engage so probably not an issue.



rev-erend

21,421 posts

285 months

Wednesday 9th May 2018
quotequote all
Hi Adam - is it worth getting a diff specialist to check it over..

Found these guys

http://www.ajsengineering.com/Services.html




Edited by rev-erend on Wednesday 9th May 11:43

adam quantrill

Original Poster:

11,538 posts

243 months

Wednesday 9th May 2018
quotequote all
Hmm well at £600 for a powerlock rebuild (plus shipping), it would be cheaper to buy a spare one, methinks...

A bearing+seal kit is about £100. How hard can it be to replace the bearings? It's not as bad as a gearbox...

rev-erend

21,421 posts

285 months

Wednesday 9th May 2018
quotequote all
Looks like there are some DIY sites out there ..

http://buildraceparty.com/diy-tech-how-to-rebuild-...

Is yours an LSD.

Might be worth checking the plates too..

adam quantrill

Original Poster:

11,538 posts

243 months

Wednesday 9th May 2018
quotequote all
Yeah LSD. Thanks for the pointer I found one about jag diffs a few months back too.

In my case the friction area doesn't need fiddling with that's all working OK. I think it's mainly the pinion bearing end float that needs sorting out, and front oil seal, and probably do the side bearings as these are only around £15 a pop.

I may take out the central workings so I can inspect the pinion drive gear.

adam quantrill

Original Poster:

11,538 posts

243 months

Wednesday 9th May 2018
quotequote all
I just found this article:

http://bernardembden.com/xjs/diff/index.htm

which is excellent and may be my answer. Too bad I didn't realise the pinion end float was bad before dropping the diff.

I could have tried this a few days ago and given it a go and saved myself a big old job - hey ho you live and learn.


rev-erend

21,421 posts

285 months

Wednesday 9th May 2018
quotequote all
Excellent read... stored for reference biggrin

adam quantrill

Original Poster:

11,538 posts

243 months

Wednesday 9th May 2018
quotequote all
More good reading material here:

http://dazecars.com/dazed/Diff.htm

e.g. the table here: http://dazecars.com/dazed/JaguarIRS2.html is very useful.

adam quantrill

Original Poster:

11,538 posts

243 months

Wednesday 9th May 2018
quotequote all
Top tip I shall be doing this too (adding the spring...):


adam quantrill

Original Poster:

11,538 posts

243 months

Wednesday 9th May 2018
quotequote all
This is a useful piece of advice if you're trying to diagnose things:

Bearing whine tends to be there from low speed all the way up and doesn't vary much as you ease on and off the pedal. Gear whine is at tooth contact frequency and is most prominent around 60-70mph (about 2000 Hertz). You can 'play' diff gear whine on the throttle and its sometimes more prominent on the overrun when the 'rear' sides of the teeth touch



Mr Tank

5,797 posts

276 months

Thursday 10th May 2018
quotequote all
Hi Adam

Bite the bullet and take the diff to A1 Gearboxes in St Neots, they have rebuilt three LSD diffs out of wedges for me.

It didn't cost a lot, and it was a quick turn around three or four days.

Then refurb your rear brakes while the diff being done, then refit all at the same time.

Andy