now the gear change isn't clean

now the gear change isn't clean

Author
Discussion

clasabro

Original Poster:

88 posts

234 months

Monday 30th May 2005
quotequote all
Changed the gear box oil on 350i put ATF in.Was fine then 100miles or so on went to go from 5th to 3rd couldn't get it out of 5th at first, made a balls of the corner I wanted 3rd for, then got it out of 5th. All gears are now selectable but not cleanly, have to really coax them in and still get embarassing noises. cluch seems ok from stationary, but have bled the black fluid out, thought it might be a bit of air.
The car has been an oily mess underneath since I got it both engine and gearbox. Was to be a winter project to pull the engine out and do all the seals. I am thinking sticking clutch due to all the mis-placed oil and I don,t have time to pull the engine out just now and its summer!
Any ideas for a quicker fix guys or do you think its even worse and Ive shagged the gear box???

wedg1e

26,807 posts

266 months

Monday 30th May 2005
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Recheck the level just to make sure that it hasn't leaked past the filler plug in that 100 miles!

tallbloke

10,376 posts

284 months

Monday 30th May 2005
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Use thicker oil. ATF was recommended by rover as a fix to the stiff shift problem. Good multigrade engine oil is fine for the job.

D1 MAD

383 posts

233 months

Thursday 2nd June 2005
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Had a similar problem myself last year, started off with slight snagging 5th to 4th then soon developed into bad snagging 5th, 4th and 3rd whichever way I changed. I suspected the worse and got some prices for getting the box overhauled, decided I would take it out myself to save some pennies. After I had removed the interior trim and gator I noticed that the 4 little rubber bushes on the remote linkage were shot. I bought a set for nine pounds, spent about an hour fitting them, went for a drive and the gear change was perfect in every gear! No problems since!! Could well be worth a check on yours. If you get hold of the lever try pulling it up and down verticaly to check for movement, the stiffness of the gator was masking the problem on mine.

wedg1e

26,807 posts

266 months

Thursday 2nd June 2005
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Seems to be the season for those bushes failing...

350matt

3,740 posts

280 months

Friday 3rd June 2005
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As tallbloke says change the oil, although I favour the semi-synthetic 75-90W Castrol stuff meself

Matt

mikeb

2,869 posts

283 months

Friday 3rd June 2005
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I changed the oil and the gear change was also crap I got out and checked the clutch fluid just in case!. I have to let the car warm up a bit before the change comes back to normal.

I used TVR recommended stuff in the change. The gears and the actual change is fine once the car has gone a few miles.

Mike

clasabro

Original Poster:

88 posts

234 months

Saturday 4th June 2005
quotequote all
Thanks for all the help. I am back home now so I can start trying to sort Trevor out.
Oil level is where it should be 2-3mm below the level plug.
I forgot to mention that the oil change was prompted because I was getting snicks when engaging 5th and the oil was 750ml short of where it should have been when I filled it back up again!
Checked the vertical play in the gear lever its about 1-2cms, oh joy it could be easy to fix. Please where do I get the bushes from and part nos?
I am off to bleed the clutch again, hope I am wrong but the last time I had this sort of problem (not on a TVR)there was a couple of tynes broken where the thrust bearing hits the clutch diaphragm, can,t get it out of my head, please, please guyes prove me wrong.
Bushes first then any more straws to clutch at please, no pun intended!!!

streaky

19,311 posts

250 months

Saturday 4th June 2005
quotequote all
clasabro said:
Thanks for all the help. I am back home now so I can start trying to sort Trevor out.
Oil level is where it should be 2-3mm below the level plug.
I forgot to mention that the oil change was prompted because I was getting snicks when engaging 5th and the oil was 750ml short of where it should have been when I filled it back up again!
Checked the vertical play in the gear lever its about 1-2cms, oh joy it could be easy to fix. Please where do I get the bushes from and part nos?
I am off to bleed the clutch again, hope I am wrong but the last time I had this sort of problem (not on a TVR)there was a couple of tynes broken where the thrust bearing hits the clutch diaphragm, can,t get it out of my head, please, please guyes prove me wrong.
Bushes first then any more straws to clutch at please, no pun intended!!!
Bushes from Rimmer Brothers - see my thread about 'clunking' - Streaky

ouiseyg

68 posts

230 months

Sunday 5th June 2005
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Bloomin marvelous.. Having followed the story so far I went and checked the lift in my gear stick. Yep about three foot. Stripped the boot and centre console down and found there is more movement in the gearbox housing than in the gear stick itself...The bushes are totaly sh***d. There will be a phone call to Rimmer Bros in the morning. I will let you know how I get on...

clasabro

Original Poster:

88 posts

234 months

Monday 6th June 2005
quotequote all
Probably got the same reply as I did. Non showing on the computer but I think we do have some in reality, will send them as available. Its to be hoped they come bt next Friday and they work. Can't have two weekends in a row when I could find a bit of blue sky and not drive Trevor

adam quantrill

11,538 posts

243 months

Monday 6th June 2005
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I think some-one else said they used some bits of old 19mm copper piping instead of the bushes, which worked fine. Presumably it compresses a bit as you tighten the bolts.

On a related note I now think the noises in the 400SX are coming from the gearbox, not the diff. I checked the g'b oil over the weekend and there appears to be ATF in there, not too murky, just a few bits of shrapnel.

I just bought some Castrol 75/90W to replace it with in case the ATF is a little thin to cope with 340-ish lbf of torque! Hopefully it'll last a little longer, though I might go down the rebuild route suggested by Steve H in another thread to get a bulletproof box.

- Adam

tallbloke

10,376 posts

284 months

Tuesday 7th June 2005
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adam quantrill said:

I just bought some Castrol 75/90W to replace it with in case the ATF is a little thin to cope with 340-ish lbf of torque! - Adam


You may find that the shift is a bit stiff and clunky while it warms up using 75/90.

As I said in my earlier post, a good multigrade seems to be a nice compromise between ATF and trad gearbox oil.

adam quantrill

11,538 posts

243 months

Tuesday 7th June 2005
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It actually turned out to be Unipart 75/90W, yes the gearchange is a little clunky at first, but I always have a mile to drive out of the village at 30mph so that's fine.

The zinging noise seems to be less apparent, at least it hasn't got any worse. It's in 3rd (a little) and 4th and 5th mainly. Now I know the oil is fresh and clean the only other gotcha might be the oil pump in the box. However, if that goes, it's a box out job anyway, so I may as well just keep driving it.

I replaced all with Castrol SMX-S a while back and I've just realised that the zinging has abated somewhat, and the gearchange is also better with this oil.

Edited by adam quantrill on Thursday 28th February 12:08

ouiseyg

68 posts

230 months

Thursday 9th June 2005
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Bloomin great. What a differance new poly bushes make. Cleared up three problems 1.Getting reverse,now I think Im in first in goes in that easily. 2.Got reverse lights to work as the extra movement was trashing the end of the switch 3.And this is a maybe? stopped a rumble when you start the engine (presume housing rattling).
At what cost though - fibre glass rash,large bruise on back of arm and the religious neighbours not talking to me due to the bad language!!!
What a pig job I shake the guys hand who did it in an hour. The poly bushes do not have any give so when attempting the side mounts you have to use some leverage to get the last one in (long screw driver).
A job worth doing so check yours N O W !!!
Poly bushes just under £20.00 from Rimmer Bros on next day.

clasabro

Original Poster:

88 posts

234 months

Tuesday 14th June 2005
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Done mine and only got a slight improvement but at least its drivable now. got to change the oil again then its back to the clutch if the oil change doesn't cure it. i had to use the original plain rubber washers on the front /top/most inaccessible whatever you want to call them bushes as the poly bushes were too thin on thier own, took a while to twig that the originals were two bushes stuck together a plain rubber washer and a stepped bush like the rimmer bros replacements.
have to agree that the language wasn't to pleasant, cries of where's the little yellow bastard gone now, which soddin ledge has it landed on this time.

TVRleigh_BBWR

6,552 posts

214 months

Thursday 28th February 2008
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Anyone know the rimmerbro's part number for these.

Thanks
Leigh

dickymint

24,424 posts

259 months

Thursday 28th February 2008
quotequote all
TVRleigh_BBWR said:
Anyone know the rimmerbro's part number for these.

Thanks
Leigh
Here you are............

http://www.rimmerbros.co.uk/cgi-bin/rimmer?findpar...

gsx600

2,740 posts

249 months

Thursday 28th February 2008
quotequote all
TVRleigh_BBWR said:
Anyone know the rimmerbro's part number for these.

Thanks
Leigh
Leigh
Send us your address and I'll send you the set of 8 I have

they make a superb upgrade


TVRleigh_BBWR

6,552 posts

214 months

Thursday 28th February 2008
quotequote all
gsx600 said:
TVRleigh_BBWR said:
Anyone know the rimmerbro's part number for these.

Thanks
Leigh
Leigh
Send us your address and I'll send you the set of 8 I have

they make a superb upgrade
You finished with the EAV's yet, as you could send them back also wink

will PM you my address