Winter upgrades

Winter upgrades

Author
Discussion

TVRleigh_BBWR

6,552 posts

214 months

Friday 5th October 2007
quotequote all
I think the smallest hole cutter I have is 13mm and the biggest is 90mm.

What are you planning on doing.

other option is ali sheet and a welder.

jmorgan

36,010 posts

285 months

Friday 5th October 2007
quotequote all
More thinking aloud about Wedg1es idea of metal bashing.

TVRleigh_BBWR

6,552 posts

214 months

Friday 5th October 2007
quotequote all
I have a friend who has a mill,

Just need to know where I can buy lumps of billet Ali.

Wedg1e

26,805 posts

266 months

Friday 5th October 2007
quotequote all
chedder said:
Hmmmph....all we got to make was a depth gauge, and a fat lot of use it was too! The teacher forgot to send them away to get the measurement scale etched on!frown
rofl Quick, calibrate it as a penis measuring tool biggrin

dickymint

24,385 posts

259 months

Friday 5th October 2007
quotequote all
Wedg1e said:
chedder said:
Hmmmph....all we got to make was a depth gauge, and a fat lot of use it was too! The teacher forgot to send them away to get the measurement scale etched on!frown
rofl Quick, calibrate it as a penis measuring tool biggrin
:showingoffhere: my 4th year apprentice phase test was to make a vernier caliper - by hand (i kid you not). The only machining allowed was the turned and knurled locking screws, 2mm screws to hold the frame to the body and the ground wear strip. The rest was hacksaw filed and emery cloth. The nibs (for measuring inside diameters) were to a tolerance of +/- 2/10ths of a thou using emery and finished off with a lump of diamond polishing wheel! The graduations were done manually on a miller using a dividing head and a load of mathshehe Oh I forgot I was allowed to machine engrave the numbers.

Trump that Wedg1e boyo wink










Took 12 weeks as my instructor took great delight in crushing every failed component in the vice cry

eesbad

1,329 posts

203 months

Friday 5th October 2007
quotequote all
dickymint said:
Trump that Wedg1e boyo wink
I don't know about Wedg1e, but I made an aluminium soap dish when I was 11 and got a 'B' from the Metalwork teacher, who NEVER gave higher than a 'C'...

Think my Mum has still got it somewhere... laugh

adam quantrill

11,538 posts

243 months

Friday 5th October 2007
quotequote all
TVRleigh_BBWR said:
Just need to know where I can buy lumps of billet Ali.
Don't forget Mackay's!!! I'm sure they can order you some.

TVRleigh_BBWR

6,552 posts

214 months

Friday 5th October 2007
quotequote all
May give them a try.
They was very cheep for the sheet ali.

May need to get some more sheet also, as may need some for the headlight mod.


Wedg1e

26,805 posts

266 months

Friday 5th October 2007
quotequote all
dickymint said:
:showingoffhere: my 4th year apprentice phase test was to make a vernier caliper - by hand (i kid you not). The only machining allowed was the turned and knurled locking screws, 2mm screws to hold the frame to the body and the ground wear strip. The rest was hacksaw filed and emery cloth. The nibs (for measuring inside diameters) were to a tolerance of +/- 2/10ths of a thou using emery and finished off with a lump of diamond polishing wheel! The graduations were done manually on a miller using a dividing head and a load of mathshehe Oh I forgot I was allowed to machine engrave the numbers.

Trump that Wedg1e boyo wink
I can't trump that Richard: when I left school I served my time as a bank cashier biggrin Supposedly a job for life, I'd be a bank manager by 40 etc etc... yeah right. 18 months after I quit, Barclays and NatWest shed 55,000 staff and nobody noticed.

Accuracy has never been my thing; even back then I always said that as long as you were within a couple of thou (&#163wink at the end of the day, what was the problem? hehe

Alas Internal Security didn't see it that way, bit of a career blot that was. However...

Although I went to college for my C&G in motor vehicle repairs, that's the only formal technical training I ever had after 3rd year comprehensive - I spent the last two years doing bloody languages banghead. Most of my car repair skills are self-taught.
At 17 I didn't know a soldering iron from a magic wand. By 19 I was making money from electronics repairs... self-taught, again up to C&G as I passed the RAE.

My dad showed me how to gas weld when I was 12, failed miserably to teach me how to stick-weld (as did the college MV course) when I was in my 20s. I taught myself to MIG and TIG weld by simply buying the relevant equipment and trying it.

I'm gradually learning the art of turning and milling; I don't break quite as many cutters these days biggrin Luckily most of what I do is for work so a lot of 'stuff' goes on expenses <ahem>. You know how it is: you need to make a 2" brass thingy, unfortunately you have to buy 5m of brass as a 'minimum order, boss, honest'... biggrin

Taught myself plumbing by installing a complete gas CH system with combi; I can lay bricks albeit very slowly. Plastering is one skill that eludes me. Domestic electrics are a doddle.

I got my current job 14 years ago on the basis that I said I could repair anything biggrin

Taught myself AutoCAD as well though I'm pretty rubbish at it, only managed to design systems that we sell for £150K so far. They're used to give small furry animals huge doses of radiation for cancer research, so I guess I do my bit in some small way. Note I have no pets hehe

leorest

2,346 posts

240 months

Friday 5th October 2007
quotequote all
eesbad said:
dickymint said:
Trump that Wedg1e boyo wink
I don't know about Wedg1e, but I made an aluminium soap dish when I was 11 and got a 'B' from the Metalwork teacher, who NEVER gave higher than a 'C'...

Think my Mum has still got it somewhere... laugh
I made a bottle opener in metalwork lessons at secondary school. It was the most worthwhile thing that came out of school smile I still use it regularly to this very day.
Which is more than can be said about everything I made during my apprenticeship.
  • G clamp.. got nicked.
  • Jeweler's vice.. will come in handy when I need to work on a gnat's pocket watch.
  • Continuity tester is brill if you have a double door to get it into the room.
  • Logic tester.. never worked.
  • Stepper motor driver.. Still waiting to find a use for and at 20+ years on I'm not holding my breath.
  • Battery voltage meter.. great unless you want to measure really big voltages... like 12! It was also so inefficient it would flatten a battery in no time but had the useful side effect of keeping the room warm.
I was envious as hell of my mate who made useful stuff like a really nice tool box (complete with wire hinge and engraved name plate), engineer's vice, set of V blocks etc. etc. etc...
Still I had the last laugh, he gets to play with Lotus's all day and I get to mess with fixing boring credit card terminals... Right where's my bottle opener... Ahhh beer

chedder

Original Poster:

1,329 posts

208 months

Friday 5th October 2007
quotequote all
"They're used to give small furry animals huge doses of radiation for cancer research, so I guess I do my bit in some small way" ????????

Now thats a 'strange ' winter project!claprofl

Edited by chedder on Friday 5th October 18:38

dickymint

24,385 posts

259 months

Saturday 6th October 2007
quotequote all
Always remember my apprentice instructor saying to me the day I finished me training - "Yep Rich you are now a fully qualified fitter/turner. You certainly are fit for nothing and turned out rubbish". rofl

Wedg1e

26,805 posts

266 months

Saturday 6th October 2007
quotequote all
dickymint said:
Always remember my apprentice instructor saying to me the day I finished me training - "Yep Rich you are now a fully qualified fitter/turner. You certainly are fit for nothing and turned out rubbish". rofl
Aye, but joking aside, how many years was it before you felt like you knew the job?

dickymint

24,385 posts

259 months

Saturday 6th October 2007
quotequote all
Wedg1e said:
dickymint said:
Always remember my apprentice instructor saying to me the day I finished me training - "Yep Rich you are now a fully qualified fitter/turner. You certainly are fit for nothing and turned out rubbish". rofl
Aye, but joking aside, how many years was it before you felt like you knew the job?
I took "early retirement" from ICI about 2 years after I qualified and worked for Rolls Royce building jet engines. They took one look at the tools in my box and said "you ain't bringing them in here" smash So from then on started working with more refined tools. Got fed up with this as it was like making Air-fix kits all day. Then I was a technician fixing Auto-insert machines (machines that fire resistors, diodes etc into PCBs) and surface mount machines.After that I became a calibration engineer (electronic stuff). As you know I am now training to be a Corgi gas engineer (why the hell they are called engineers beats me)!!

So I guess like you I'm a Jack of all trades and master of none hehe

leorest

2,346 posts

240 months

Saturday 6th October 2007
quotequote all
dickymint said:
...I'm a Jack of all trades and master of none hehe
That's funny. I read it as "Jack ass" first time smile

rev-erend

21,421 posts

285 months

Sunday 7th October 2007
quotequote all
chedder said:
rev-erend said:
Starting mine now..

New EMS and a very wild 5.3.. and a few other things.
Rumour has it, you will need a 24v starter motor off a Landy 101 just to turn it over!!!
With a 310 degree duration cam - I'm not expecting any starting problems even with 11:0 to 1 cr smile

chedder

Original Poster:

1,329 posts

208 months

Sunday 7th October 2007
quotequote all
Stage 1 of winter upgrades complete!


Lovely old 2 pot cast iron calipers




New WMS alloy 4pots



New vented and grooved discs, calipers, ceramic pads and braided lines, all fitted in about 3hrs for both sides, have to bed them in for a week or two then rport back, but on first drive out, the performance is impressive and a whole lot more feel to the brake pedal.

Edited by chedder on Sunday 7th October 19:34

gsx600

2,740 posts

249 months

Sunday 7th October 2007
quotequote all
Surely they is not the seac brakes you have taken of ?

must be from 390 / 350 as even the 400 has vented setup on the front smile

Wedg1e

26,805 posts

266 months

Monday 8th October 2007
quotequote all
gsx600 said:
Surely they is not the seac brakes you have taken of ?

must be from 390 / 350 as even the 400 has vented setup on the front smile
As far as I'm aware, 390SEs always had vented discs too.

chedder

Original Poster:

1,329 posts

208 months

Monday 8th October 2007
quotequote all
gsx600 said:
Surely they is not the seac brakes you have taken of ?

must be from 390 / 350 as even the 400 has vented setup on the front smile
Not a SEAC frown originally a V6 280 taz, uprated to 350 running gear