Exhause hitting axle on corsa 1.0. Help,please

Exhause hitting axle on corsa 1.0. Help,please

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Djtemeka

Original Poster:

1,811 posts

192 months

Tuesday 13th January 2015
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I changed the mid section on the corsa and it's rattling on the axle when I go over bumps or the rear squats under acceleration. I know I need to twist it to make it fit a bit better. it was cold and dark when I did it outside last time but it did this before only MUCH less.

The exhaust goes over the rear axle and there is a 1cm gap. If I push upwards on the rear bumper a little the gap increases so...
Is there a cheap way to lift the rear suspension around an inch to give more clearance?
The car is a corsa 1.0 1999. The suspension is original but the shocks are very rusted. Springs look fine.
Mileage is only 50k.
Handling is awful though! Not sure if the basic corsa was st to begin with and I don't expect sport car handling but when my van comfortably takes a twisty on ramp at 40mph the corsa's rear wants to slide around at 25mph.

Could the shocks be on their way out and dropping slightly?

Thanks
Jaime

Djtemeka

Original Poster:

1,811 posts

192 months

Tuesday 13th January 2015
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no one?confusedgetmecoat

imagineifyeswill

1,226 posts

166 months

Tuesday 13th January 2015
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I think you could be right that the shocks are past there sell by date

Dave Brand

928 posts

268 months

Tuesday 13th January 2015
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Why do you want to mess about with the suspension when it's obvious that the problem is caused by the exhaust? Irrespective of the condition of the suspension there should be enough clearance to allow it to hit the bump stops without the exhaust fouling.

Changing dampers ("shocks") will have no effect on ride height - they just damp out spring oscillations, they do not support the car.

cambiker71

444 posts

186 months

Tuesday 13th January 2015
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Turn the U clamp so that the threaded parts point upwards away from the axle NOT downwards like most people fit them, failing that make sure the two rubber mounts at the rear are not catching the rear valence, both are common fitting problems!

Djtemeka

Original Poster:

1,811 posts

192 months

Wednesday 14th January 2015
quotequote all
Thanks cambiker.

I fitted new rubbers to the rear exhaust but not to the centre section as they only had two.
I've ordered a new silencer and two more rubbers.

I do find that the tail piece rubs the bumper as you mention but the two rubbers are on the lower setting. (Oval shaped with 4 holes).
Is that right?

cambiker71

444 posts

186 months

Thursday 15th January 2015
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Djtemeka said:
Thanks cambiker.

I fitted new rubbers to the rear exhaust but not to the centre section as they only had two.
I've ordered a new silencer and two more rubbers.

I do find that the tail piece rubs the bumper as you mention but the two rubbers are on the lower setting. (Oval shaped with 4 holes).
Is that right?
Yes that sounds right, once you've fitted the centre mounts, loosen the rear clamp and turn it upright like I mentioned before, just twisting the rear silencer a little one way or the other will usually get it hanging correctly.
Do make sure the middle part is fitted properly and far enough forwards too, the centre section is often a repair section, This means that you cut the original to fit the replacement parts from about the middle of the car backwards,without replacing the underfloor catalyst, it's not unknown for it to be cut too long so you can't fit any of the system far enough forwards to clear the rear valence/bumper area.

Djtemeka

Original Poster:

1,811 posts

192 months

Tuesday 27th January 2015
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Haven't driven it yet since the missus collected it yesterday. It seems the shocks were fubarred!
£350 fitted for 4 new shocks and tweeking the exhaust has fixed it.
Apparently 4 bounces after 1 push on each corner is rather too many biggrin
Car feels rock solid now smile no rattles apparently either smile
Didn't think it was the shocks as it was passed at the mot station 4k miles ago. No advisories.

BritishRacinGrin

24,690 posts

160 months

Tuesday 27th January 2015
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Dave Brand said:
Changing dampers ("shocks") will have no effect on ride height - they just damp out spring oscillations, they do not support the car.
This is spot on, if four new shocks and a tweak of the exhaust fixed the problem then I guarantee that just a tweak of the exhaust would've solved the rattling issue. However if you genuinely needed new shocks at 50k then it's worthwhile. Personally I've never known any car to need four new shocks at 50k.

Djtemeka

Original Poster:

1,811 posts

192 months

Tuesday 27th January 2015
quotequote all
It is 15 years old and rocked like a kids playground. It did need shocks but I did measure the gap between the wheel arch and there is a small difference in height. The problem was that the car was almost bottoming out over bumps. The exhaust goes over the solid axle and everytime the car hit a small bump it hit the exhaust.
Part of my problem was the VERY poor handling. Low speed going around a roundabout, the car would buck and rock and felt like the rear wanted to skid out.

andyiley

9,217 posts

152 months

Tuesday 27th January 2015
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The only difference in the ride height will be down to where the shocks settled when the ride height was measured.

With stuffed shocks you could have lifted a wheel arch & got a very different measurement.

Personally, I find it hard to believe you didn't realise the shocks were that badly stuffed before-hand.

Having said this, as has been stated above, your original issue was your exhaust, which was badly fitted, and that was all that was the actual problem.

Djtemeka

Original Poster:

1,811 posts

192 months

Wednesday 28th January 2015
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Either way. 2 problems fixed smile

Djtemeka

Original Poster:

1,811 posts

192 months

Wednesday 28th January 2015
quotequote all
andyiley said:
The only difference in the ride height will be down to where the shocks settled when the ride height was measured.

With stuffed shocks you could have lifted a wheel arch & got a very different measurement.

Personally, I find it hard to believe you didn't realise the shocks were that badly stuffed before-hand.

Having said this, as has been stated above, your original issue was your exhaust, which was badly fitted, and that was all that was the actual problem.
I thought the shocks were fked but as it pases an mot with no advisories only 4k miles ago and it was doing that before then, I just put it down to a crappy handling car.
I'm no mechanic smile