Line of attack with a failed timing belt...

Line of attack with a failed timing belt...

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bungz

Original Poster:

1,960 posts

120 months

Wednesday 27th July 2016
quotequote all
Hello

I have a friend with a 307 1.6 petrol that he has neglected to change the timing belt on (original belt after 12 years!) and it has snapped.

As the car is now worthless we are wondering if we give it a weekend or two if it can be revived.

My friend wants to replace the belt and see what happens, I feel however if the belt has gone while driving it will have bent valves and we should prob pop the head off before we do this as it will be time wasted otherwise?

Any pointers to how we check if there is defo bent valves?

Only taken part in one timing belt change once about 5 years ago but as we haven't a lot to lose I feel we should give it a go.

Any help would be great, cheers.

tapkaJohnD

1,941 posts

204 months

Wednesday 27th July 2016
quotequote all
Question is, is this an "interference" engine or not?
Many engines are not - the crank can rotate without the camshaft(s) and not damage the valves - but the Peugot 307 1.6L after 2005 is an interference engine.
I don't know about before that.

Fitting a new cam belt to the later engine is likely to be a waste of time. You should remove the cylinder head and inspect valves and pistons for damage. First, you could try turning the crank by hand, feeling for resistance and listening for nasty noises, stopping at the first sign.

Easiest and quickest way out is a used engine from a scrapper if you can find one.
John

PS See: http://replace-timing-belt.com/how-to-replace-timi...

Edited by tapkaJohnD on Wednesday 27th July 10:28

steveo3002

10,521 posts

174 months

Wednesday 27th July 2016
quotequote all
yeah get askign around if that engine is interference or no

if it is then dont waste your time fitting a belt , first step would be head off then decide if its cheaper to fit new valves or buy a used head , probably doable over a weekend for a few hundred

bungz

Original Poster:

1,960 posts

120 months

Wednesday 27th July 2016
quotequote all
Thank you for the quick replies. It is a 53 plate I think or a 04 so we maybe in luck!


buggalugs

9,243 posts

237 months

Wednesday 27th July 2016
quotequote all
If it's just a couple of bent valves you can replace them individually and fix it fairly cheaply. If it's a lot of valves and broken rockers etc. you might be better with a scrap head.

Bent valves can be quite subtle, sometimes you can barely see it. You can pour parrafin or petrol into the port to see how fast it leaks past the valve, or if you grind the valve a little you can see if theres one bright spot with the rest not making contact.

Bennachie

1,090 posts

151 months

Wednesday 27th July 2016
quotequote all
307 1.6 16v petrol is interference engine. Sadly its goosed.

bungz

Original Poster:

1,960 posts

120 months

Wednesday 27th July 2016
quotequote all
Bennachie said:
307 1.6 16v petrol is interference engine. Sadly its goosed.
I did think this but was trying to be hopeful.

Scrap head - skim? - and back together is my personal line of attack but will see what he wants to do, if I can get the manifold off easily then cant see it being too bad a job... unless the pistons are a mess.

Mr2Mike

20,143 posts

255 months

Wednesday 27th July 2016
quotequote all
steveo3002 said:
yeah get askign around if that engine is interference or no

if it is then dont waste your time fitting a belt , first step would be head off then decide if its cheaper to fit new valves or buy a used head , probably doable over a weekend for a few hundred
It's not a waste of time to fit a new belt, you already have to start dismantling the same stuff you'd need to to remove the head. Once the timing cover and old belt remnants have been removed, you'll lose nothing but maybe a 1/2 hour of time to fit a new belt (but not the covers etc.) and perform a compression test.


Chances are high it HAS bent one or more valves, but for the minimal effort required you could be lucky and if not you know which cylinders have bent valves (sometimes they can be bent such a tiny amount that you can hardly see it, but compression will suffer).

Edited by Mr2Mike on Wednesday 27th July 14:15

bungz

Original Poster:

1,960 posts

120 months

Wednesday 3rd August 2016
quotequote all
Had a gander at the belt and it looks like it has jammed or got stuck causing one of the pulleys to rip through it. Belt was pretty rotten tbh teeth had cracks in them.

Will strip further and inspect pump as I think that has jammed causing the mess.

The cams are also solid, this would tell us the valves are all bent wouldn't it?




Edited by bungz on Wednesday 3rd August 09:16

227bhp

10,203 posts

128 months

Wednesday 3rd August 2016
quotequote all
Valves are bent, they were right from your first post.
Scrap it, repair or just strip and learn for fun/education.

bungz

Original Poster:

1,960 posts

120 months

Wednesday 3rd August 2016
quotequote all
It seems to be fairly straight forward to get a new head on it.

Will get head off and have a gander, is it likely the pistons and rods be ok?

Old Merc

3,490 posts

167 months

Thursday 4th August 2016
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Yes,it's a very straightforward engine to work on.Before you start I would surgest you do some pricing to decide if its worth it? If the body is nice and you have spent money on the rest of the car,maybe? it's always a dilemma with an old car in need of a major repair.If you decide to repair it,do it properly and keep it. It needs a cylinder head,gasket kit,head bolts,cambelt kit,water pump,plus various other "odds".If you go for a reconditioned exchange head that parts list could set you back £750 - £850 ?? pistons will be OK,they will just have a little knick where the valve hit.
You could get a second hand head for what? £100? but as with all used goods,you pay and take a chance.

Evoluzione

10,345 posts

243 months

Thursday 4th August 2016
quotequote all
bungz said:
It seems to be fairly straight forward to get a new head on it.

Will get head off and have a gander, is it likely the pistons and rods be ok?
Impossible to say as you've been a bit light on one relevant piece of info, i'm surprised no-one has asked; How fast was the engine turning and how quickly (if at all) was the car travelling when it snapped?

Tickover: Chance of repair.

Bouncing off the rev limiter on the M1 at 4am: Zero chance of repair.

Krikkit

26,527 posts

181 months

Thursday 4th August 2016
quotequote all
Looks like the engine is a TU5, which makes it nice and straight-forward.

Had a cambelt failure on mine and it was easy enough to repair, new valves, lapped back in, head gasket on and was away. Even with a skim total cost was <£200.

Pop the head off and see what the damage is like. smile

Spangles

1,441 posts

185 months

Saturday 6th August 2016
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Evoluzione said:
bungz said:
It seems to be fairly straight forward to get a new head on it.

Will get head off and have a gander, is it likely the pistons and rods be ok?
Impossible to say as you've been a bit light on one relevant piece of info, i'm surprised no-one has asked; How fast was the engine turning and how quickly (if at all) was the car travelling when it snapped?

Tickover: Chance of repair.

Bouncing off the rev limiter on the M1 at 4am: Zero chance of repair.
It doesn't make a lot of difference, there's enough momentum in an idling engine to bend the same amount of valves as at 6k.

DuraAce

4,240 posts

160 months

Saturday 6th August 2016
quotequote all
Spangles said:
It doesn't make a lot of difference, there's enough momentum in an idling engine to bend the same amount of valves as at 6k.
Surely an engine spinning at 800rpm will do less damage than one spinning at 6k.

The one spinning at 800rpm will stop turning sooner (after the belt breaks) therefore will impact the valves many times less than the other. Could be the difference between simply bending the valves and in the other case, breaking off the valve heads and hammering them into the piston/head.

E-bmw

9,217 posts

152 months

Saturday 6th August 2016
quotequote all
DuraAce said:
therefore will impact the valves many times less than the other.
Once is enough to wreck the lot!

rb5er

11,657 posts

172 months

Saturday 6th August 2016
quotequote all
Investigate but its likely best to get another cheap car.

Mr2Mike

20,143 posts

255 months

Saturday 6th August 2016
quotequote all
DuraAce said:
Surely an engine spinning at 800rpm will do less damage than one spinning at 6k.

The one spinning at 800rpm will stop turning sooner (after the belt breaks) therefore will impact the valves many times less than the other. Could be the difference between simply bending the valves and in the other case, breaking off the valve heads and hammering them into the piston/head.
Bent is bent. Valve heads rarely break off from a broken timing belt.

Evoluzione

10,345 posts

243 months

Saturday 6th August 2016
quotequote all
Spangles said:
Evoluzione said:
bungz said:
It seems to be fairly straight forward to get a new head on it.

Will get head off and have a gander, is it likely the pistons and rods be ok?
Impossible to say as you've been a bit light on one relevant piece of info, i'm surprised no-one has asked; How fast was the engine turning and how quickly (if at all) was the car travelling when it snapped?

Tickover: Chance of repair.

Bouncing off the rev limiter on the M1 at 4am: Zero chance of repair.
It doesn't make a lot of difference, there's enough momentum in an idling engine to bend the same amount of valves as at 6k.
It makes a huge difference, I work on engines that slip and break belts for fun so have seen plenty.
The correct answer has been posted: Take the head off and look.