Tits and ****. Electrical woe

Tits and ****. Electrical woe

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nosuchuser

Original Poster:

837 posts

216 months

Monday 23rd June 2014
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Coming back from timber yard on Sat, go round roundabout - 'Bing bong'...

Exclamation warning light, battery warning light. Managed to get home, phew. Wouldn't start yesterday, started this morning for some reason. No electrical power, no indicators, no lights, no windows etc. Wouldn't change out of first either (auto)

Arse.

Recovery man turned up, managed to start it with a fresh battery, attempted to load it onto the recovery jig hanging out the back of the transit van. This of course doesn't work as its too low.

Fresh battery drained within about 20 mins, smell of burning under the bonnet. bks.

Reckon the alternator has died and is shorting out. Currently waiting for a low loader to arrive to take the car to the garage. Ace.

Wing Commander

2,181 posts

232 months

Monday 23rd June 2014
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Assuming it is the 95 Aero in your profile, the 95s apparently do have a habit of alternators, although I am yet to experience it with mine thankfully.

Little bit of a pig to get to by all accounts, which is why a lot of people change it (preventative maintenance) when they lower the subframe to change out all the subframe bushes.

Spanglepants

1,743 posts

137 months

Monday 23rd June 2014
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if it turns out to be your alternator be prepared to pay for it in a garage to be fixed which won't be cheap or if your good with tools be prepared for a pig of a job, seriously.
Ive just changed mine on a 2002 9 5 Aero. First off 2002 9 5 (or Aeros not sure which) had the 140 amp alternator instead of the earlier 130 amp.
I paid £35 for a 2nd hand one from Neo Bros.
I'll give a quick run down but be warned its not something I would attempt again.

Engine top bracket needs removing.

Undo down pipe from turbo.

undo rear engine mount -lower middle bulk head - 16mm nut

piece of wood on jack and raise engine

this will enable you to remove pulleys/belt to get to bolts for alternator /bracket

remove master cylinder ( if yours is manual use molegrips to clamp pipe from reservoir to clutch slave cylinder and remove or you will break off the nipple)

Remove the master cylinder as this is in the way on a rhd car obviously and the easiest way on a rhd car is to remove alternator from the top

That is a very simplified version and here is a link - http://www.twinsaabs.com/9-5_repair/alternator/int...

Remember that link is for a lhd car hence no need to remove master cylinder.

Dont bother trying to remove from below - on mine the driveshaft was in the way.

If you decide to do it - you're mad!spin

nosuchuser

Original Poster:

837 posts

216 months

Monday 23rd June 2014
quotequote all
I was just reading another thread that linked to that article. Sounds like a lot of pain.

I don't have the time or patience to attempt so expecting a fairly hefty bill. Arse.

Yeah Wing Co, tis the Aero.

pewe

648 posts

219 months

Tuesday 24th June 2014
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Depending on where you are ask DCA in Upper Bucklebury for a price tel: 01635 860086.
Given it sounds like a complete PIA job I'd be wary about fitting a second-hand one -
Eurocarparts are currently showing a new Bosch one for £116 + VAT.
HTH & keep us posted.
Cheers, Pewe.

BernB

53 posts

176 months

Tuesday 24th June 2014
quotequote all
It could just be a faulty voltage regulator, which can be replaced with the alternator still on the car.
Price was about £35.00, and took me a couple of hours to fit.

Wing Commander

2,181 posts

232 months

Tuesday 24th June 2014
quotequote all
BernB said:
It could just be a faulty voltage regulator, which can be replaced with the alternator still on the car.
Price was about £35.00, and took me a couple of hours to fit.
Did you manage to change out the regulator with the alt on the car, on a 95? The only reason I ask is that apparently that is nigh on impossible due to poor design/layout.

The more I hear about it, the more I think I will change mine as a preventative measure!

BernB

53 posts

176 months

Tuesday 24th June 2014
quotequote all
Wing Commander said:
BernB said:
It could just be a faulty voltage regulator, which can be replaced with the alternator still on the car.
Price was about £35.00, and took me a couple of hours to fit.
Did you manage to change out the regulator with the alt on the car, on a 95? The only reason I ask is that apparently that is nigh on impossible due to poor design/layout.

The more I hear about it, the more I think I will change mine as a preventative measure!
Yes, it was a 2002 9-5 Aero estate. Left-hand drive (not sure if that makes a difference).
I used one of these mini-ratchets to undo some the screws / nuts on the alternator cover where space was a bit tight :

http://www.amazon.co.uk/Bosch-207017160-Screwdrivi...

The hardest part was removing and refitting the black plastic cover on the back of the alternator, as it's very close the downpipe. Poor design/layout, as you say!
I think in the end I just left it wedged out of the way between the alternator and downpipe, while I undid the two screws holding the regulator in place, and put the new one in.

nosuchuser

Original Poster:

837 posts

216 months

Tuesday 24th June 2014
quotequote all
pewe said:
Depending on where you are ask DCA in Upper Bucklebury for a price tel: 01635 860086.
Given it sounds like a complete PIA job I'd be wary about fitting a second-hand one -
Eurocarparts are currently showing a new Bosch one for £116 + VAT.
HTH & keep us posted.
Cheers, Pewe.
Bit of a trek for me, car has gone to its usual place, Cromwell Saab in SE London. Although the Orpington Saab place might now be a bit closer.

Spoke to one of the guys at Cromwell today, asked if there was anything else worth doing while this was being done (such as bushes as mentioned by Wing Co). He didn't seem to think so, and that the alternator job would not be too much pain and it may get a new drive belt if needed.

We'll see...

nosuchuser

Original Poster:

837 posts

216 months

Wednesday 2nd July 2014
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£400 quid.. 240 for new alt and some labour. And some vat.

Could have been worse, was expecting more.