500hp Honda'd S1 Exige build....

500hp Honda'd S1 Exige build....

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EX51GE R

Original Poster:

1,398 posts

211 months

Sunday 4th May 2014
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And a bit of bling...


EX51GE R

Original Poster:

1,398 posts

211 months

Monday 5th May 2014
quotequote all
Frank, even with the exhaust on the back of the engine and lots of cut outs in the body to get a decent through flow of air you still get a lot of heat soak through into the cabin, and a lot of tracks here require you to have the windows closed when on circuit. But secondly, one of the main reasons for installing a solid aluminium bulkhead is for safety if we ever get a big engine fire (just ask scuffers about that!) the gold foil is rated to just over 600deg c, so if it bought me a few more seconds to get out the car before fire came through into the driver compartment then that's money well spent in my book 😉

EX51GE R

Original Poster:

1,398 posts

211 months

Monday 5th May 2014
quotequote all
Frank, even with the exhaust on the back of the engine and lots of cut outs in the body to get a decent through flow of air you still get a lot of heat soak through into the cabin, and a lot of tracks here require you to have the windows closed when on circuit. But secondly, one of the main reasons for installing a solid aluminium bulkhead is for safety if we ever get a big engine fire (just ask scuffers about that!) the gold foil is rated to just over 600deg c, so if it bought me a few more seconds to get out the car before fire came through into the driver compartment then that's money well spent in my book 😉

EX51GE R

Original Poster:

1,398 posts

211 months

Friday 9th May 2014
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So we had a delivery today...

So we had a delivery today....


EX51GE R

Original Poster:

1,398 posts

211 months

Friday 9th May 2014
quotequote all
And Darren's already designed the rear brackets !!!


EX51GE R

Original Poster:

1,398 posts

211 months

Saturday 10th May 2014
quotequote all
Darren's not been hanging around again ;




EX51GE R

Original Poster:

1,398 posts

211 months

Saturday 10th May 2014
quotequote all




EX51GE R

Original Poster:

1,398 posts

211 months

Saturday 10th May 2014
quotequote all
Not too bad on the weight gain either...


EX51GE R

Original Poster:

1,398 posts

211 months

Saturday 10th May 2014
quotequote all
GTRene said:
nice stuff if you can make things like that.
I can't, but I know a man who can wink

EX51GE R

Original Poster:

1,398 posts

211 months

Sunday 18th May 2014
quotequote all
Got the airjacks fitted, lifeline kit plumbed in, lightweight battery fitted and dash panels trimmed around the new roll cage.




EX51GE R

Original Poster:

1,398 posts

211 months

Sunday 18th May 2014
quotequote all





EX51GE R

Original Poster:

1,398 posts

211 months

Sunday 18th May 2014
quotequote all
Couple more jobs done. New carbon cill covers cut and fitted, got the front air line all done and P-clipped, plus made the rear tow eye and ai jack valve mount.










EX51GE R

Original Poster:

1,398 posts

211 months

Sunday 25th May 2014
quotequote all
New brackets fabricated for the oil coolers, pro alloy fuel filler altered to clear the new bulkhead, dash put back together and bracket finished holding the air jack point and towing hook.












EX51GE R

Original Poster:

1,398 posts

211 months

Sunday 25th May 2014
quotequote all
Scuffers said:
if your going to run the 'motorsport' fuel filler cap, you need pressure relief vent in the system somewhere (no, I don't mean roll-over valve).
Thanks Simon. Will check with Darren what we have/don't have. I know we already have the roll over valve fitted.

EX51GE R

Original Poster:

1,398 posts

211 months

Sunday 25th May 2014
quotequote all
the ronin said:
You may want to reconsider the rear tow ring placement and mount. If you need to be pulled out at an angle bad things will happen.
Yeah on reflection darrens not happy either so he's going to make it double shear, side to side.

EX51GE R

Original Poster:

1,398 posts

211 months

Friday 18th July 2014
quotequote all
So almost got it back together...

Custom made 4th by elite...



Mfactory gearset...



New synchros...



Just missing a bearing now...



But Darren's not been sitting on his arse waiting, new air feed....



Got a TD at Hethel on the 26th so a bust weekend ahead !!

EX51GE R

Original Poster:

1,398 posts

211 months

Sunday 20th July 2014
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Almost there for our TD on Saturday....


EX51GE R

Original Poster:

1,398 posts

211 months

Tuesday 22nd July 2014
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Air jacks now working....

http://youtu.be/scp5WpcM0nA

EX51GE R

Original Poster:

1,398 posts

211 months

Tuesday 22nd July 2014
quotequote all
Anything between 20 & 30 bar, and I'm not sure how long it would stay up, suffice to say we will be using stands when it's up.

EX51GE R

Original Poster:

1,398 posts

211 months

Saturday 26th July 2014
quotequote all
Very successful TD today...