Small crack on the head tube

Small crack on the head tube

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lewis87

Original Poster:

361 posts

203 months

Wednesday 9th March 2011
quotequote all
I bought this Pinarello used and have been very happy with it, looks beautiful, rides perfect, appears to have been very well looked after, no play in the head bearings but today I noticed a crack on the head tube which is 14.50mm long and stops at the weld. I've not had the bike long and have no idea how long the crack has been there. I cleaned it up and took a picture.

So what would you do? I'm tempted to just ride the thing and see if it gets any worse. It doesn't seem to be deep at all, is there any chance this is paint cracking? Or is that wishful thinking?



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BliarOut

72,857 posts

239 months

Wednesday 9th March 2011
quotequote all
That looks way deeper than the paint I'm afraid...

lewis87

Original Poster:

361 posts

203 months

Wednesday 9th March 2011
quotequote all
BliarOut said:
That looks way deeper than the paint I'm afraid...
The picture makes it look quite bad but if I shine a light right into the crack it does not look deep at all. How thick are head tubes on bicycles? It is aluminum if that makes any difference.

Digga

40,329 posts

283 months

Wednesday 9th March 2011
quotequote all
lewis87 said:
BliarOut said:
That looks way deeper than the paint I'm afraid...
The picture makes it look quite bad but if I shine a light right into the crack it does not look deep at all. How thick are head tubes on bicycles? It is aluminum if that makes any difference.
The crack has propagated from beneath the weld.

It's hard to say, but does look as though insufficient weld penetration could be the ultimate cause.

DO NOT RIDE THE BIKE LIKE THIS. It's really not worth the risk.

ShredderXLE

530 posts

159 months

Wednesday 9th March 2011
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If you hit a pot hole I think there is probably a good chance of popping the bottom cup of the headset out of the head tube......this will probbaly put you on your face when you least expect it.

As others have said........do not ride this anymore.

prand

5,916 posts

196 months

Wednesday 9th March 2011
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Very similar has happened on my roadbike. I have been told (admittedly by a bike shop owner who wants to sell me a new frame) that it would be too expensive to fix and the frame is essentially a rightoff.

I don't ride it any more frown

Poloding Along

33 posts

178 months

Wednesday 9th March 2011
quotequote all
Could it be possible to drill a hole at the sharp end of the crack to stop it propagating further and then take it to a machine shop and have a collar put on at the base?

Not sure if this would work, just floating an idea.

lewis87

Original Poster:

361 posts

203 months

Wednesday 9th March 2011
quotequote all
Not what I wanted to hear frown I've only ridden it a few times and I'm not sure what to do now. I don't know much about bicycles, is it possible to say buy any brand frame and swap over all components from this bike? Will parts fit other frame makes? It is a Pinarello surprise about 6 years old.

rhinochopig

17,932 posts

198 months

Wednesday 9th March 2011
quotequote all
Frame is buggered I'm affraid. Get in touch in Pinny and they should replace under warranty, or at the very least offer a massive discount on a new frame.

ETA Just checked and the warranty is only 2 or 3 years. I'd still get in touch though and chance your arm.

okgo

38,055 posts

198 months

Wednesday 9th March 2011
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Most stuff will swap over, but look at things like bottom bracket, headtube size, seat post size etc.

itsnotarace

4,685 posts

209 months

Wednesday 9th March 2011
quotequote all
rhinochopig said:
Frame is buggered I'm affraid. Get in touch in Pinny and they should replace under warranty, or at the very least offer a massive discount on a new frame.

ETA Just checked and the warranty is only 2 or 3 years. I'd still get in touch though and chance your arm.
Warranty will also be for original owner as well, they are very rarely transferable. New frame time IMHO.

BliarOut

72,857 posts

239 months

Wednesday 9th March 2011
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If you're mechanically adept you could file or Dremmel the crack out into a V and repair it with plastic metal.

ShredderXLE

530 posts

159 months

Wednesday 9th March 2011
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If you did repair that though would you honestly have any confidence riding down any hills or at a reasonable speed? It would forever be in the back of my mind that its about to break and that nagging feeling would really spoil any time riding it.

I had the top part of seat tube on a 10 year old fondriest aluminium frame break in a very similar location where the seat stays were welded to the seat tube - it cracked up to the clamp, but was only about 15mm so I left it. Then while riding it gave way and luckily I managed to keep control without falling onto the back wheel - it was only the remains of the seatpost still in the seat tube that stopped me falling completely off, but it happened without any warning. I was left with the seatpost still clamped to an inch long piece of seat tube.

BliarOut

72,857 posts

239 months

Wednesday 9th March 2011
quotequote all
I would, but I did a five year apprenticeship wink

ShredderXLE

530 posts

159 months

Wednesday 9th March 2011
quotequote all
Was that in dentistry.....as it would probably come in handy after atempting to repair the head tube on an alloy frame.

b2hbm

1,291 posts

222 months

Wednesday 9th March 2011
quotequote all
Like the others have said, that's a scrapper. The only way to repair it is to weld it up & then machine out the bore, forget any idea of drilling holes and preventing the crack from spreading.

As a pure guess I'm not sure it would fail catastrophically from it's current state, the h/set lower bearing will spread the load axially up the tube and so it would take a massive jolt to propagate the crack far enough to detach the downtube, so much so that you'd probably already be coming off the bike or have broken the front wheel.

But quite honestly, even thinking that, it's not something I'd ride; there's enough risk from traffic and (my) lack of skill without throwing a few extras in

BliarOut

72,857 posts

239 months

Wednesday 9th March 2011
quotequote all
ShredderXLE said:
Was that in dentistry.....as it would probably come in handy after atempting to repair the head tube on an alloy frame.
Well I filled a 2" hole on the crankcase joint in a Ducati 888 over ten years ago and that's still going strong. As long as you prepare the parent metal properly it's amazing stuff. smile


Mr Will

13,719 posts

206 months

Wednesday 9th March 2011
quotequote all
BliarOut said:
ShredderXLE said:
Was that in dentistry.....as it would probably come in handy after atempting to repair the head tube on an alloy frame.
Well I filled a 2" hole on the crankcase joint in a Ducati 888 over ten years ago and that's still going strong. As long as you prepare the parent metal properly it's amazing stuff. smile
I repaired back axle on a Triumph Spitfire at the side of the road with the stuff once when I sheared the splines. Hardly any preparation and more by luck than judgement, but it lasted a couple of hundred miles until I could fit the proper replacement part and still looked fine when I took it apart!

DrMekon

2,492 posts

216 months

Wednesday 9th March 2011
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I'd be careful pushing that, let alone riding it.

I've had luck returning failed parts to the distributor before, simply because they wanted to see why it'd failed. Worth giving them a bell.

anonymous-user

54 months

Thursday 10th March 2011
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What does the previous owner have to say about it? Deny all knowledge I expect but there is a 1% chance they will give you a refund!