BMW M6 V10 - more problems!

BMW M6 V10 - more problems!

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Schermerhorn

Original Poster:

4,342 posts

189 months

Friday 22nd August 2014
quotequote all
longfellow said:
Hopefully once they've sorted the clutch issue you can start enjoying the car a little more.

Keep us posted and good luck.
Thank you. I certainly intend to.

Hopefully, people will learn a LOT from reading my posts re ownership. Even buying AUC doesn't neccesarily mean you're buying something fault free. However, the warranty is the saving grace and can save you thousands in labour and part fees.


JMBMWM5

2,291 posts

198 months

Friday 22nd August 2014
quotequote all
Schermerhorn said:
It has been back 5 times but the issues really have been the VANOS (visit 2 and 3) and the transmissiom issue (visit 4)

Visit 2 and 4 they just cleared faults rather than fixing hardware.

Visit 5 I am hoping for hardware replacement and rectification rather than fault clearing on a computer.

They are a good garage though and service has been very good everytime. Unfortunately my car was not prepped properly and they wanted to hit their monthly sales target and get the sale (imo).

Edited by Schermerhorn on Thursday 14th August 19:37
I just hope for your sake, they are not resetting things till the warrantee expires.

Schermerhorn

Original Poster:

4,342 posts

189 months

Friday 22nd August 2014
quotequote all
JMBMWM5 said:
Schermerhorn said:
It has been back 5 times but the issues really have been the VANOS (visit 2 and 3) and the transmissiom issue (visit 4)

Visit 2 and 4 they just cleared faults rather than fixing hardware.

Visit 5 I am hoping for hardware replacement and rectification rather than fault clearing on a computer.

They are a good garage though and service has been very good everytime. Unfortunately my car was not prepped properly and they wanted to hit their monthly sales target and get the sale (imo).

Edited by Schermerhorn on Thursday 14th August 19:37
I just hope for your sake, they are not resetting things till the warrantee expires.
This was my initial fear too. However, they have 3 attempts to fix the problem and then I have enough of a case to reject the car and get all my money back. It did cross my mind early into ownership but I don't they can take a hit like that regardless of how big they are. It also renders the warranty useless and people would pick up on it.

I recall you had a lot of similar frustrations with your F10 M5 before they were forced into exchanging it.

JMBMWM5

2,291 posts

198 months

Friday 22nd August 2014
quotequote all
Schermerhorn said:
This was my initial fear too. However, they have 3 attempts to fix the problem and then I have enough of a case to reject the car and get all my money back. It did cross my mind early into ownership but I don't they can take a hit like that regardless of how big they are. It also renders the warranty useless and people would pick up on it.

I recall you had a lot of similar frustrations with your F10 M5 before they were forced into exchanging it.
No not me but a mate on here. I had trouble with the F31 3.0M Sport.
I have the M6 GC with CP on order for October, it should be great, we hope.
Better than my LCI M5.

Lignumopus

84 posts

158 months

Friday 22nd August 2014
quotequote all
crazy about cars said:
…….I've read there's an updated release bearing too…..
It is indeed updated.
One other very important thing to do is make absolutely sure they do NOT, repeat DO NOT grease the release bearing.
I can't find the post but there's an extremely knowledgable American guy, who has a deep technical knowledge of these issues, and he was commenting on how many dealerships are not following the updated fitting instructions.
Greasing/lubricating this bearing creates big issues as it picks up dust from worn clutch lining and tis in turn acts like a massive abrasive to destroy the bearing.

gaz1234

5,233 posts

219 months

Friday 22nd August 2014
quotequote all
Why not make a cheaper manual non turbo M

Helicopter123

8,831 posts

156 months

Friday 22nd August 2014
quotequote all
gaz1234 said:
Why not make a cheaper manual non turbo M
Nil Demand I suspect.

Remember they build cars to sell to new car buyers, not the enthusiast on a budget...

AW10

4,437 posts

249 months

Saturday 23rd August 2014
quotequote all
And if you find a good independent shop you should be able to get it done for under £1500.

Schermerhorn

Original Poster:

4,342 posts

189 months

Saturday 23rd August 2014
quotequote all
Slippydiff said:
IIRC clutch and flywheel replacement is not £5k, more like £2.5-3k max.
There's a modified release bearing and guide tube (early versions weren't lubricated properly and picked up causing judder on release and premature wear).
The general consensus was that if the release bearing was at fault, the clutch got replaced under warranty. if the clutch was worn due to normal wear and tear (or use of the launch control) the customer foots the bill.

I'm struggling to see how one dealer establishes whether another has prepared a car to the proper AUC standard ?

Furthermore, to the best of my (limited) knowledge there's no facility for measuring clutch wear on these cars with the gearbox in situ.

Whatever happens, I hope your issues get sorted and it doesn't cost you anything.
I hope so too.

The problems have been persistent (not just transmission but others too) from immediate ownership.

Just waiting on Leicester's reply on Tuesday. I have no intention of paying anything. I should not have to. The car has not been abused by me so they have no cop out clause.

To do less than 2500 miles and go to a garage 5 times to sort issues that should never have been there is comical.



tjlazer

875 posts

174 months

Saturday 23rd August 2014
quotequote all
Has anyone ever managed to fit the dct unit to the M6/5 like bmw did for that 'csl' style m5?

Schermerhorn

Original Poster:

4,342 posts

189 months

Monday 25th August 2014
quotequote all
tjlazer said:
Has anyone ever managed to fit the dct unit to the M6/5 like bmw did for that 'csl' style m5?
Requires flywheel and major software modification from what I can recall.

jcolley

183 posts

126 months

Tuesday 26th August 2014
quotequote all
Schermerhorn said:
Requires flywheel and major software modification from what I can recall.
The M3 DCT, 6 speed, and M5 SMG and 6 speed are all interchangeable from a bolt-up standpoint. Software update to DME is needed for SMG -> 6 speed conversion along with wiring harness change and longitudinal sensor addition (resides inside the SMG module for SMG car). Not impossible, but not worth it IMO. A couple of M5s in the US have been found with M3 6 speed transmissions in them (there's an additional oil pump on the M3 version), working just fine.

DCT on the E60 however is an undertaking. The DME requires a flash which was never released by BMW other than the 1 or 2 they built. One of the members on M5Board (ACG if I recall) contacted BMW AG about the possibilty and although he wasn't turned away, it wasn't economically feasable.

As for your car, how are they wandering down the clutch/flyhweel path? What error codes were stored in the SMG and other modules.

Seems odd to have a PDC failure concurrent with the SMG module errors unless system voltage is a factor. I would recommend having the battery load tested and the alternator as well. The E60 was the first platform to incorporate so many microcontroller modules and IMO, they could have coded the low voltage error handling to be a a bit more....graceful.

If you have a 9D12 error (alarm internal battery), it's almost a guarantee there's a battery voltage issue, but a spate of random errors are usually present when the alternator regulator starts to go or the battery is getting on in age.

Schermerhorn

Original Poster:

4,342 posts

189 months

Tuesday 26th August 2014
quotequote all
jcolley said:
Schermerhorn said:
Requires flywheel and major software modification from what I can recall.
The M3 DCT, 6 speed, and M5 SMG and 6 speed are all interchangeable from a bolt-up standpoint. Software update to DME is needed for SMG -> 6 speed conversion along with wiring harness change and longitudinal sensor addition (resides inside the SMG module for SMG car). Not impossible, but not worth it IMO. A couple of M5s in the US have been found with M3 6 speed transmissions in them (there's an additional oil pump on the M3 version), working just fine.

DCT on the E60 however is an undertaking. The DME requires a flash which was never released by BMW other than the 1 or 2 they built. One of the members on M5Board (ACG if I recall) contacted BMW AG about the possibilty and although he wasn't turned away, it wasn't economically feasable.

As for your car, how are they wandering down the clutch/flyhweel path? What error codes were stored in the SMG and other modules.

Seems odd to have a PDC failure concurrent with the SMG module errors unless system voltage is a factor. I would recommend having the battery load tested and the alternator as well. The E60 was the first platform to incorporate so many microcontroller modules and IMO, they could have coded the low voltage error handling to be a a bit more....graceful.

If you have a 9D12 error (alarm internal battery), it's almost a guarantee there's a battery voltage issue, but a spate of random errors are usually present when the alternator regulator starts to go or the battery is getting on in age.
I hope it is as simple as something like the battery, jrcolley. Incidently, how easy is it to change the battery on these cars? Is it straight forward like on other cars or is there a more delicate procedure involved?

Schermerhorn

Original Poster:

4,342 posts

189 months

Wednesday 27th August 2014
quotequote all
Another update.

BMW Sandal have told me that once they take the flywheel apart from the clutch, it cannot be re-alligned and a new clutch and flywheel have to be used. The cost of just this taking apart the mechanicals has been the source of contention between Sandan and Synter and hence the delay. Sytner have agreed to the costs today after much much pushing from me, meaning I don't have to pay anything.

If however, they do not find anything wrong with said clutch and flywheel, it cannot be put back together and I will need a new clutch and flywheel meaning £££££. This strikes me as odd, and a cop out clause. They have had the car for 15 days and have highlighted the clutch and gearbox through their own investigation work (15 days man!!!!) and are still unsure if this is the culprit. Wierd.

Now, my argument is this, the car has had repeated Transmission warning errors, I have done minimal mileage on the car, never used launch control and the car has been in and out of Sandal in my 9 months of ownership. Put simply, it has been a lemon and I attribute this down to poor mechanical preparation from supply dealer. Surely, this strengthens my case with BMW Warranty?

I will await the verdict tomorrow. Wish me well guys.

Any advice etc would be welcome.


JMBMWM5

2,291 posts

198 months

Wednesday 27th August 2014
quotequote all
Schermerhorn said:
Another update.

BMW Sandal have told me that once they take the flywheel apart from the clutch, it cannot be re-alligned and a new clutch and flywheel have to be used. The cost of just this taking apart the mechanicals has been the source of contention between Sandan and Synter and hence the delay. Sytner have agreed to the costs today after much much pushing from me, meaning I don't have to pay anything.

If however, they do not find anything wrong with said clutch and flywheel, it cannot be put back together and I will need a new clutch and flywheel meaning £££££. This strikes me as odd, and a cop out clause. They have had the car for 15 days and have highlighted the clutch and gearbox through their own investigation work (15 days man!!!!) and are still unsure if this is the culprit. Wierd.

Now, my argument is this, the car has had repeated Transmission warning errors, I have done minimal mileage on the car, never used launch control and the car has been in and out of Sandal in my 9 months of ownership. Put simply, it has been a lemon and I attribute this down to poor mechanical preparation from supply dealer. Surely, this strengthens my case with BMW Warranty?

I will await the verdict tomorrow. Wish me well guys.

Any advice etc would be welcome.
Explain your problems here : http://f10.m5post.com/forums/forumdisplay.php?f=43...

You will get the right answers, as for not being able to re-assemble /aline a clutch and flywheel, that to me is a total load of bks.

longfellow

551 posts

143 months

Wednesday 27th August 2014
quotequote all
Schermerhorn said:
Another update.

BMW Sandal have told me that once they take the flywheel apart from the clutch, it cannot be re-alligned and a new clutch and flywheel have to be used. The cost of just this taking apart the mechanicals has been the source of contention between Sandan and Synter and hence the delay. Sytner have agreed to the costs today after much much pushing from me, meaning I don't have to pay anything.

If however, they do not find anything wrong with said clutch and flywheel, it cannot be put back together and I will need a new clutch and flywheel meaning £££££. This strikes me as odd, and a cop out clause. They have had the car for 15 days and have highlighted the clutch and gearbox through their own investigation work (15 days man!!!!) and are still unsure if this is the culprit. Wierd.

Now, my argument is this, the car has had repeated Transmission warning errors, I have done minimal mileage on the car, never used launch control and the car has been in and out of Sandal in my 9 months of ownership. Put simply, it has been a lemon and I attribute this down to poor mechanical preparation from supply dealer. Surely, this strengthens my case with BMW Warranty?

I will await the verdict tomorrow. Wish me well guys.

Any advice etc would be welcome.
Wow, what an absolute saga.

I'm assuming that you've been dealing with the dealership managers directly, so would therefore escalate the issue to BMW UK.

I would compose an email illustrating a timeline of events since picking the car up so they can see exactly what you've put up with.
BMW should also have a log of when you've been to different garages which will back up your case.

As for re-aligning the clutch and flywheel, I would say that is complete nonsense as I'm pretty sure you can just draw a mark before removing the parts and then reassemble using the markers as a guide, the same way you would when removing a steering wheel.

I feel for you mate and I really hope they sort it out soon.

Have you raised these issues on any of the BM forums?

AW10

4,437 posts

249 months

Wednesday 27th August 2014
quotequote all
Schermerhorn said:
Another update.

BMW Sandal have told me that once they take the flywheel apart from the clutch, it cannot be re-alligned and a new clutch and flywheel have to be used.
This is false. The clutch/pressure plate assembly consists of 4 pieces which can be separated from one another (like layers on a cake) but they must be re-assembled in the same rotational orientation and then a special BMW tool is used (part number 83 30 0 495 136) to hold them together when the assembly is reinstalled. (A new clutch/pressure plate assembly is held together with cable ties until after it's installed.) It sounds like they either don't know the M5/M6 clutch very well (hard to believe given that the first cars are now almost 10 years old) or they're using one of these on you: http://engineerofknowledge.wordpress.com/2012/04/0...

Schermerhorn

Original Poster:

4,342 posts

189 months

Wednesday 27th August 2014
quotequote all
AW10 said:
Schermerhorn said:
Another update.

BMW Sandal have told me that once they take the flywheel apart from the clutch, it cannot be re-alligned and a new clutch and flywheel have to be used.
This is false. The clutch/pressure plate assembly consists of 4 pieces which can be separated from one another (like layers on a cake) but they must be re-assembled in the same rotational orientation and then a special BMW tool is used (part number 83 30 0 495 136) to hold them together when the assembly is reinstalled. (A new clutch/pressure plate assembly is held together with cable ties until after it's installed.) It sounds like they either don't know the M5/M6 clutch very well (hard to believe given that the first cars are now almost 10 years old) or they're using one of these on you: http://engineerofknowledge.wordpress.com/2012/04/0...
To be fair I did not believe it either but have just to go along with it and put the squeeze on them/warranty company when or if they get funny.

AW10

4,437 posts

249 months

Wednesday 27th August 2014
quotequote all
Probably more than you ever want to know about installing/removing the clutch - http://pmmonline.co.uk/technical/clutch-removalrep...

Schermerhorn

Original Poster:

4,342 posts

189 months

Wednesday 27th August 2014
quotequote all
AW10 said:
Probably more than you ever want to know about installing/removing the clutch - http://pmmonline.co.uk/technical/clutch-removalrep...
Wow...looks more complicated than I thought! No wonder i've been told xyz by BMW! Or maybe the job scares them?