1UZ engine swap

Author
Discussion

BigTom85

1,927 posts

171 months

Saturday 30th July 2016
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Great thread, I'm in.

feef

Original Poster:

5,206 posts

183 months

Saturday 30th July 2016
quotequote all
A bit more progress today.

I got the chassis repair panels from the MX5 Restorer a few weeks ago, so while waiting for subframes and gearbox adapter kits to arrive, it seemed sensible to tackle the chassis arms.

Once in and under, I could see that while it was possible to cut out and fit the repair panels without removing too much, it quickly became apparent that it would be easier with the subframe removed.

As I'm getting a new subframe anyway, there seemed little point in making my life more difficult by leaving the old one in there, so out it came.

Closer inspection shows the passenger side chassis arm is in a pretty bad way, but not quite all the way through yet. Just as well I'm doing it now, tho, I think it would be an MOT failure at least next time round.

I've also removed one of the ARB mounts but will remove the other when I get back to it as, in addition to the 4 bolts, there are two spot-welds that need drilled out to get them off.

It also makes it much easier to see what I need to do to sort out clearances and generally tidy up the engine bay and chassis arms.






feef

Original Poster:

5,206 posts

183 months

Sunday 31st July 2016
quotequote all
Started cutting out the rot this evening.


Stopped cutting out the rot and went to A&E



Cutting disk broke and the remainder gouged my leg as it snagged and wrenched the angle grinder out my hands

buzzer

3,543 posts

240 months

Monday 1st August 2016
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yikes hope its not too bad and you are back in action soon!

feef

Original Poster:

5,206 posts

183 months

Monday 1st August 2016
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13 stitches in two lacerations.

No tendon damage

VladD

7,855 posts

265 months

Monday 1st August 2016
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Ouch.

ikarl

3,730 posts

199 months

Monday 1st August 2016
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Women dig scars! Fact!

VladD

7,855 posts

265 months

Tuesday 2nd August 2016
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ikarl said:
Women dig scars! Fact!
Not on their own faces they don't.

feef

Original Poster:

5,206 posts

183 months

Wednesday 3rd August 2016
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Suddenly, some porn appeared!



Bellhousing, clutch, flywheel, throwout bearing, fork and slave cylinder.

(Oh, and I've ordered a plasma cutter. No more faffing about with fragile spinny things!)

ikarl

3,730 posts

199 months

Thursday 4th August 2016
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VladD said:
ikarl said:
Women dig scars! Fact!
Not on their own faces they don't.
Actual LOL hehe

feef

Original Poster:

5,206 posts

183 months

Thursday 4th August 2016
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Toys!!!!!


VladD

7,855 posts

265 months

Thursday 4th August 2016
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Nice.

feef

Original Poster:

5,206 posts

183 months

Friday 5th August 2016
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Wow!

Plasma-cutters are SO much better than angle grinders!
That took only a few minutes to do!




The cuts are a bit rough but I'm sure, with practice, it'll get better. I'll just finish them off with a grinding (rather than cutting) disk before welding.


feef

Original Poster:

5,206 posts

183 months

Saturday 13th August 2016
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Sandblasting!!!!!




Tacked the repair panel into place on the chassis rail but the feed on the mig isn't working right so I'll need to get that fixed first before I can weld in the repair panels (or extricate the TIG from the workshop but that needs a new gas bottle).


feef

Original Poster:

5,206 posts

183 months

Saturday 20th August 2016
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Been a slow week with work stuff taking priority and waiting for delivery of a new torch for the mig. That arrived on Thursday so installed it today and after some teething troubles where the wire feed line wasn't being clamped sufficiently, finally got it feeding and beading nicely.

Just need this damned wind to drop as it'll be hard to keep a good gas flow in the current conditions. If it's better tomorrow, I'll crack on with those chassis rails.

Edited by feef on Monday 22 August 12:38

feef

Original Poster:

5,206 posts

183 months

Monday 22nd August 2016
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Almost finished welding the outside section of the nearside chassis rail.

Ran out of gas! GAH! to be fair, the gasflow WAS turned up to 11 due to it being a bit windy and gusty which wouldn't have helped.

Think I'll get an adapter for the MiG to use full size bottles rather than those silly little hobby jobs.

feef

Original Poster:

5,206 posts

183 months

Thursday 13th April 2017
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The weather has warmed up, the nights are longer and lighter...

I've done a bit more welding.

The project is very much alive.

Fastdruid

8,642 posts

152 months

Thursday 13th April 2017
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Hurrah! Incidentally and on a related note I've just bought a 1UZ to BMW flywheel (240mm clutch, I'll use an RS4 clutch disk with the 01E gearbox). Not sure if the BMW gearbox would fit the MX-5 but it would be something I'd consider if swapping the 1UZ into anything else now.

feef

Original Poster:

5,206 posts

183 months

Tuesday 30th April 2019
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Bump:

Project has stalled somewhat (if you couldn't tell)

Lack of time mainly, but it's still alive, just glacially slow.

What I HAVE done is got my Raspberry Pi working as an 'immobiliser' using the serial number of whichever USB device is plugged into it.

Simply extracting the serial number using 'lsusb' of all devices plugged in, storing them in a database and then comparing them against permitted devices allows me to control a relay via gpio which will enable/disable the fuel pump (which is all the stock immobiliser does)

The stored data is all encrypted so even if someone accessed the database, they'd not be able to see the serial number to spoof it.

To add some flexibility, I've also added an expiry date to any permitted devices. This means I could use any old USB stick and hand it to a garage for MOT or tyres, and have an expiry date for a day or two so even if it's lost or stolen, it will automatically stop working after a preset time.

I'm finishing off a simple web interface that will ,when connected via wifi, allow me to add devices by plugging them in and hitting 'authorise' along with the expiry date.

last thing I want to do is set it so it operates as an audio processor to simply allow me to stream audio from the phone to the amp.