Unusual job on the bench today

Unusual job on the bench today

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ecain63

Original Poster:

10,588 posts

176 months

Thursday 20th June 2019
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HotJambalaya said:
do you do, or know anyone that does intricate engraving?

friend wants to have some intricate artwork added to a watch band, I'm assuming thats pretty niche
We use a very good hand engraver for most of the intricate stuff. Much like any highly skilled worker he's not cheap, but you get what you paid for. Alternatively, we also use a machine engraver from time to time. Really depends on what you want to achieve

ecain63

Original Poster:

10,588 posts

176 months

Saturday 13th July 2019
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Morning men, starboard 10............ etc

Today's build came to me from a jeweller that I regularly make and repair / alter items for. The son lives in Oz and has had cut an Australian green sapphire. It was cut by a specialist cutter over there and is a custom shape with what is almost a serrated edge / girdle to it. Sent with the stone was a photograph, a bunch of loose round diamonds and a request to make this or as near as possible in 18ct yellow gold and supply a pear shaped stone of nice quality to suit.



It's a complicated design again and will require a few individual pieces to complete the jigsaw. Best policy is to make the head first and see where we are with it. First up, some 18ct yellow bar to make the lower part of the centre setting:









Now the lower section is the right size and shape it's time to fit the claws:





The outer stones effectively sit on top of tubes and are secured with claws on the outer edge and between on the inside. I have some 18ct yellow gold tube in stock so got cutting. This was actually a right royal pain in the arse as the available space and low tolerance meant it was easy to loosen a tube you'd just soldered due to the heat applied when soldering the next. We got there in the end though:





The tubes were cut to length and now the time comes to do the really bloody annoying bit of fitting the claws. The easiest way is to drill the claws into the setting and solder them into the holes. That gives strength and security but also there's that risk with the heat again:





The claws are then soldered on the outside and then I can get on with making the setting for the pear shape:



Which is then soldered in place (i think there are some pics of the stone setting missing, i do apologise).



The setting is cleaned up and you can see it starting to take shape:



The claw to secure the pear shape is added next. I decided to go for a split claw (further along the build) to reduce the risk of breaking the sharp end off the diamond:



The head is all but finished so now I make the shank. More 18ct yellow bar:







The shank is measured up against the head, cut and then soldered in place. Again, with so many individual parts to this ring the risk of solder moving is very high:







After a bit of a clean up the sapphire is ready to go in. We needed to be extra careful here too as it's unlikely we could replace or recut the stone as it's come from a very specific source:

























The final jobs are to: set the pear shaped diamond. Tidy the claws without damaging the sapphire or diamond:





The claw is split before pressure is applied to secure the stone:







Some more cleaning up:



Done: smile









Or so I thought.......

The customer then decided that they wanted a solid end claw, so whilst crossing my fingers I managed to apply some hard solder to the claw without melting it or letting the heat get as far as the sapphire. Phew!







Job done smile



Edited by ecain63 on Saturday 13th July 10:05


Edited by ecain63 on Saturday 13th July 10:08

ecain63

Original Poster:

10,588 posts

176 months

Saturday 13th July 2019
quotequote all
Gargamel said:
Beautiful work as ever ecain.

What is the situation in the unlikely event you had chipped a corner off the sapphire ?

Insured ?
In order of event:

Get sweat on.
Call customer.
Swear and sweat some more.
Find solution at my cost.

Not worth claiming on the insurance unless it's a biggy. Luckily I've never had to claim.

ecain63

Original Poster:

10,588 posts

176 months

Monday 29th July 2019
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jep said:
Hi Eddie, email sent thumbup
Morning,

I've not received anything that I can easily see so will send one to your account

ecain63

Original Poster:

10,588 posts

176 months

Thursday 8th August 2019
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Howdy smile

This is a good one. A Russian couple came to see me a few weeks back and asked if I could make a ring to match the one in the picture, but with a large ruby instead of a diamond. The ring is to be made in 18ct rose gold and with a view that we'd make a wedding band to match at a later date. We got a selection of rubies in for the lady to choose from and in the end settled for a stunning 1.66ct round stone that had pretty much perfect colour and clarity.

The idea:



I had a decent amount of 18ct rose gold left over from previous projects so set about preparing the metal.





It looks yellow at this point due to the surface oxidation of the gold:



Making the head is the first step and because of the design it was important that I made it as strong as possible while keeping the delicate look. The main part of the head is constructed from a compressed ring of gold, soldered with a high temperature 18ct solder.









Once compressed to the correct size the shape it's then cut / filed:







The centre stone needs to be securely held so I fit 4 claws in 18ct rose to match. They are drilled into the head and then the head bored out to suit:













And the underside tidied up:






With the head getting there the next job is to make the shank. The spare gold is remelted and rolled to suit:



And then cut to size and soldered to the head:







This is then filed to the correct profile and shape:



















The ring blank is then cleaned up and readied for polishing:





Test fit. You can see the colour change in the metal now it's polished too:















The ring then needs to go for hallmarking. This takes a couple of weeks but happily it passed and we could get on with the stone setting and finishing. Here's the finished product: smile










There was a not so happy end to this story however........

The customer collected her item last week, overjoyed at the prospect of wearing her dream engagement ring, designed and made for her in traditional materials. Sadly, less than 24hrs after putting it on it became apparent that she has an allergy to gold or copper (gives rose gold its colour). She'd never worn gold before and unfortunately it looks like she'll have to find an alternative in the future. Pure bad luck!!








Edited by ecain63 on Thursday 8th August 08:20

ecain63

Original Poster:

10,588 posts

176 months

Friday 25th October 2019
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Morning all. This wasn't a hugely difficult job, but a nice one nonetheless. Made using the customers own gold. 9ct yellow gold angel wings.

Take one lump of 9ct yellow gold and roll it to make a plate:



From that I cut 2 x rough shapes:



Application of hi-tech bonding substance:



The two plates are clamped in a ring clamp and using fine hand files a more easily recognised shape is produced:







Another hi-tech item. Green permanent marker to mark out the rough placement of the details:





Ring clamp back in play and some more filing takes place:





The surface details now need to be engraved / ground out. I use a saw, drill and scorper to create the effect:











With the details added in rough I move on to turning the items into a pendant. 2 x small jumprings are added with a view that they'll overlap nicely:





They are then tidied up and the details made more obvious:









The main running ring is then added, and hey presto. An angel wings pendant smile





ecain63

Original Poster:

10,588 posts

176 months

Tuesday 3rd December 2019
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8Ace said:
I was thinking the same. are you able to / do you recover the filings?
Yup, normally every 6 months or so we send away our hooverings, polishings, scrap and other unwanted products. Definitely well worth the effort.


ecain63

Original Poster:

10,588 posts

176 months

Tuesday 3rd December 2019
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Something different from the workshop this time. You're all used to my gold and platinum builds, but every so often I do get involved in silversmithing....... reluctantly. Not because it's below me or anything like that, but because it's often much harder graft than it looks..... and you can't charge for blood, sweat and tears.

ecain63 senior retired a couple of years ago and has since acquired a liking for quality whiskeys. I can't stand the stuff, but I guess, like I didn't appreciate a good Malbec when I was 18 it's probably an age thing. I'm hoping this makes for a good Christmas gift.

The thing about silver and foods / drinks is that it doesn't tarnish the flavour. It's also antiseptic / antibacterial so doesn't transport nasties. Whisky drinkers (seasoned ones) also use things called whiskey stones instead of ice. By freezing the stones (usually granite or stainless steel) they replace the ice normally used to cool the liquid in the glass. Ice dilutes the liquid as it melts and also tarnishes the flavour so I've gone on to make a set of 4 stones (35g each) with 2 of them doubling as dice should he fancy a throw.

The tumbler weighs in at 270g of solid silver so it's a proper heavy duty set. Feels lovely though smile

I've not got too many pics to share, but the stones are cast from an actual game dice and the tumbler is hand beaten from plate using a hammer and plenty of heat. No pics of my battered fingers though wink






























Edited by ecain63 on Tuesday 3rd December 20:22


Edited by ecain63 on Tuesday 3rd December 22:01

ecain63

Original Poster:

10,588 posts

176 months

Monday 9th December 2019
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Fas1975 said:
Eddie, have been following this thread since the beginning and am in awe of your work. Have emailed you directly on the address in your profile to reach out for a commission for me. Let me know if you don't get it or if you have an alternative contact method

Fas
Email received. I'll get back to you tomorrow if that's ok wink

ecain63

Original Poster:

10,588 posts

176 months

Saturday 14th December 2019
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I don't always get to meet the end user of my jewellery. Happily, ecain63 'senior' is with me this weekend to try out his whiskey tumbler and stones. A big success it would appear.



[url|https://thumbsnap.com/9T9RMViF[/url]


ecain63

Original Poster:

10,588 posts

176 months

Sunday 15th December 2019
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Celtic Dragon said:
That looks great and I like the dice touch. However it’s made me think you’re either a lot younger than I thought you were or your father has aged very well!
My dad says he's aged like the whiskey.

ecain63

Original Poster:

10,588 posts

176 months

Wednesday 25th December 2019
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Apologies for the lack of imagery currently, it would appear that Photobucket is down for a while. In the meantime, have a great Christmas and New Year. Thank you for your support in 2019 and I look forward to seeing some of you in 2020.


ecain63

Original Poster:

10,588 posts

176 months

Wednesday 8th January 2020
quotequote all
Happy new year all, I hope it was a good one.

Photobucket has been playing silly beggars of late so I do apologise for the lack of content. Now it's back online (still full of snags) I have a build for you.

Brief: Our customer had been ring browsing over the autumn and had seen a design he liked. The difference between this design and what he wanted was that his one was to incorporate an oval diamond and stone set shoulders..... and it had to be handmade wink

Here's the pic he sent me:



And the build so far:

























































































































The ring will no go for hallmarking and assuming it all passes assay ok we'll set the shoulder stones in a couple of weeks smile

ecain63

Original Poster:

10,588 posts

176 months

Wednesday 8th January 2020
quotequote all
Peanut Gallery said:
Ace, thank you!

The narrow round bar you start with, what is that? Looks too dark when you start to be the normal gold?
That's 18ct white gold, used to make the setting. Polishes up white after cleaning,

ecain63

Original Poster:

10,588 posts

176 months

Wednesday 8th January 2020
quotequote all
NDA said:
That's a lovely one....

Do you ever have any 'incidents' with the getting the claws to grip correctly?
Not these days, no. I never really measure anything either. Muscle memory and experience.... and sometimes luck tongue out

The centre stone should be an easy one to set so long as you have sufficient strength in the wire before notching and filing. Many jewellers will take too much away before the stones go in and then have the issue of reduced leeway if the setting needs adjusting. It's all experience gained in cocking it up previously.

ecain63

Original Poster:

10,588 posts

176 months

Wednesday 8th January 2020
quotequote all
thebraketester said:
What’s the deal with the red wax?
It's nail polish. We paint it on to mask the areas we don't want to rhodium plate. Once plated we remove it with acetone.

ecain63

Original Poster:

10,588 posts

176 months

Friday 24th January 2020
quotequote all
Planet Claire said:
Hi Eddie
I'm going to be down in Bournemouth on Saturday - will you be about in the shop if I pop in to discuss a commission?
Oops, didn't see this. Yes, I'm around 9-12.30 smile

ecain63

Original Poster:

10,588 posts

176 months

Friday 24th January 2020
quotequote all
Planet Claire said:
Hi Eddie
I'm going to be down in Bournemouth on Saturday - will you be about in the shop if I pop in to discuss a commission?
...... and we're in Ringwood. Been there over 3 years now wink

ecain63

Original Poster:

10,588 posts

176 months

Friday 24th January 2020
quotequote all
Forgot also to add this from the last build smile






ecain63

Original Poster:

10,588 posts

176 months

Saturday 14th March 2020
quotequote all
Howdy all.

10'000th post for me on PH.....

I'll get another unusual job post up soon. Been very disjointed of late with the coronavirus issue in the far east causing upset with metal prices and supply chains. We're on top of it and still very busy but the pistonheads thing has taken a backseat.

More to come, I promise..