A400m New strategic and tactical airlifter for the RAF

A400m New strategic and tactical airlifter for the RAF

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Mave

8,208 posts

215 months

Friday 3rd July 2015
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Scuffers said:
exactly..

in reality, this is not so much a software flaw as a catastrophic design flaw - ie, the one that allows the engines to even start without a basic SW verification/checksum or the like.
Yep, the 787 for example checks not only that the software configuration of the FADEC is valid for flight, but also that if the two engines have different software revisions, that the combination is certified for flight. I'd be amazed if the A3xx family don't do the same.

onyx39

11,120 posts

150 months

Tuesday 7th July 2015
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Number three now delivered.

Mojocvh

16,837 posts

262 months

Wednesday 8th July 2015
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Scuffers said:
eccles said:
The pre delivery flight should be about sorting out little problems, just like you get after any big servicing or build. Finding software flaws should have been picked up during the prototype flight trials, not on a production aircraft.
exactly..

in reality, this is not so much a software flaw as a catastrophic design flaw - /quote]

If it's a "catastrophic design flaw" how come they all didn't fall out of the sky scratchchin

Somewhere along the line there has either been a process error [then again see above], a procedural error or a Human Error particular to this airframe, IMO.

Scuffers

20,887 posts

274 months

Wednesday 8th July 2015
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Mojocvh said:
Scuffers said:
eccles said:
The pre delivery flight should be about sorting out little problems, just like you get after any big servicing or build. Finding software flaws should have been picked up during the prototype flight trials, not on a production aircraft.
exactly..

in reality, this is not so much a software flaw as a catastrophic design flaw -
If it's a "catastrophic design flaw" how come they all didn't fall out of the sky scratchchin

Somewhere along the line there has either been a process error [then again see above], a procedural error or a Human Error particular to this airframe, IMO.
that's like saying playing russian roulette with a 6-shooter and 1 bullet will not kill you 5/6 times....

a "catastrophic design flaw" is one where it's possible for human error to make the plane fall out of the sky.

As has been said before, accidents like this are never the result of a single failure, they usually are the result of a series of poor decisions/design all lining up.

Back to this one, it's a "catastrophic design flaw" that the engines could be started and the plane take off with the FADEC(s) loaded with a non-valid firmware etc.

Mojocvh

16,837 posts

262 months

Wednesday 8th July 2015
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No, I don't think that is correct.


As I understand the situation at present...


...the software that was in the fadec was engine test software used to set and store engine parameters..


..it was then replaced with operational software.


..that operation was not verified or gave a false verification on this airframe...

Scuffers

20,887 posts

274 months

Wednesday 8th July 2015
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Mojocvh said:
No, I don't think that is correct.


As I understand the situation at present...


...the software that was in the fadec was engine test software used to set and store engine parameters..


..it was then replaced with operational software.


..that operation was not verified or gave a false verification on this airframe...
ie, "catastrophic design flaw" in the lack of verification/false verification.

how hard does this have to be?

Aside this, we then get the SW design that once the engines were cut back to idle, they then locked out in idle, whilst the plane is in the air!

If you map out the logic of all this, it's a disaster waiting to happen, and surprise surprise, that's what happened.

Mojocvh

16,837 posts

262 months

Thursday 9th July 2015
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Scuffers said:
Mojocvh said:
No, I don't think that is correct.


As I understand the situation at present...


...the software that was in the fadec was engine test software used to set and store engine parameters..


..it was then replaced with operational software.


..that operation was not verified or gave a false verification on this airframe...
ie, "catastrophic design flaw" in the lack of verification/false verification.

how hard does this have to be?

Aside this, we then get the SW design that once the engines were cut back to idle, they then locked out in idle, whilst the plane is in the air!

If you map out the logic of all this, it's a disaster waiting to happen, and surprise surprise, that's what happened.
Yes, because it appears the operational software upload was was not verified, either due to a process or other omission.

Not by Design

Do you know what the output of this engine actually is ? The effect on the aircraft’s handling if an engine or propeller ran away would be one reason that the fadec could have a flight idle auto fall back to reduce crew workload and retain control...and the aircraft remained under control whilst carrying out a forced landing.

Scuffers

20,887 posts

274 months

Thursday 9th July 2015
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Mojocvh said:
Yes, because it appears the operational software upload was was not verified, either due to a process or other omission.

Not by Design

Do you know what the output of this engine actually is ? The effect on the aircraft’s handling if an engine or propeller ran away would be one reason that the fadec could have a flight idle auto fall back to reduce crew workload and retain control...and the aircraft remained under control whilst carrying out a forced landing.
yes, by design - ie, the flight control software clearly does not have enough firmware/software verification checking before engine start.

that's a design issue, one that you're only ever going to spot when something like this happens, it, in itself, did not cause the crash, BUT would have prevented it.

Output of the engine? yes, 8,250 kW (according to Wiki), although how that's at all relevant to this you're going to have to explain?


dr_gn

16,144 posts

184 months

Thursday 9th July 2015
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Scuffers said:
a "catastrophic design flaw" is one where it's possible for human error to make the plane fall out of the sky.
It seems common knowledge that the vast majority of fatal aircraft crashes are casued by human (not just "pilot") error, so are you therefore saying that all the aircraft that crash due to human error have "catastrophic design flaws"? I'd say it's almost the exact opposite.

Ginetta G15 Girl

3,220 posts

184 months

Thursday 9th July 2015
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Mojocvh said:
The effect on the aircraft’s handling if an engine or propeller ran away would be one reason that the fadec could have a flight idle auto fall back to reduce crew workload and retain control...and the aircraft remained under control whilst carrying out a forced landing.
Personally I like to control what my engine is doing. If I want Flight Idle I'll tell it, you know by retarding the throttle. I don't want some IT dweeb deciding what's best for me - especially when they are safe sitting on the ground!

Red555

43 posts

121 months

Thursday 9th July 2015
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Ginetta G15 Girl said:
Personally I like to control what my engine is doing. If I want Flight Idle I'll tell it, you know by retarding the throttle. I don't want some IT dweeb deciding what's best for me - especially when they are safe sitting on the ground!
Yes but you can't always have it both ways: there are times when failures in flight require much faster remedial action than can be delivered by the crew. It is those 'IT dweebs' that will subsequently help to get you back on the ground in one piece.

Scuffers

20,887 posts

274 months

Thursday 9th July 2015
quotequote all
Red555 said:
Yes but you can't always have it both ways: there are times when failures in flight require much faster remedial action than can be delivered by the crew. It is those 'IT dweebs' that will subsequently help to get you back on the ground in one piece.
yes and no..

for the IT dweebs to write software/firmware that allows an engine to be started, taxied, brought up to take-off power all without a 'vital' torque table, and only realise this when the pilots are unable to throttle the engines back, select flight idle, then have the engines lock-out in flight idle is nothing short of catastrophic logic failure in the design.

Put simply, the engines should never have been able to start in the first place.

Having started and got the plane in the air, to then have a condition where they lock into flight idle is also catastrophically stupid, at the very least they should be able to default to a 'working' set of parameters, even if the engine performance is degraded (to keep the engine away from any perceived limits).

using the logic that it's a 4 engined plane so losing one is not a problem is a bit of a stupid philosophy when the same fault can affect all 4.

I simple cannot believe that this situation could have come about, seriously, what the hell were they thinking when they spec'ed all this? did nobody do the 'what if?' scenarios?

Red555

43 posts

121 months

Thursday 9th July 2015
quotequote all
Scuffers said:
yes and no..

for the IT dweebs to write software/firmware that allows an engine to be started, taxied, brought up to take-off power all without a 'vital' torque table, and only realise this when the pilots are unable to throttle the engines back, select flight idle, then have the engines lock-out in flight idle is nothing short of catastrophic logic failure in the design.

Put simply, the engines should never have been able to start in the first place.

Having started and got the plane in the air, to then have a condition where they lock into flight idle is also catastrophically stupid, at the very least they should be able to default to a 'working' set of parameters, even if the engine performance is degraded (to keep the engine away from any perceived limits).

using the logic that it's a 4 engined plane so losing one is not a problem is a bit of a stupid philosophy when the same fault can affect all 4.

I simple cannot believe that this situation could have come about, seriously, what the hell were they thinking when they spec'ed all this? did nobody do the 'what if?' scenarios?
Can't disagree when considering the specifics of the A400M accident. My point was in reply to GG's generic preference of being exclusively responsible for the operation of the engines.

RWD cossie wil

4,308 posts

173 months

Thursday 9th July 2015
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Ginetta G15 Girl said:
Mojocvh said:
The effect on the aircraft’s handling if an engine or propeller ran away would be one reason that the fadec could have a flight idle auto fall back to reduce crew workload and retain control...and the aircraft remained under control whilst carrying out a forced landing.
Personally I like to control what my engine is doing. If I want Flight Idle I'll tell it, you know by retarding the throttle. I don't want some IT dweeb deciding what's best for me - especially when they are safe sitting on the ground!
There is a happy medium in there somewhere I'm sure!

It got really, really boring doing countless over torque checks on the C130K where the crew couldn't manage between three of them to keep it below 19,600! I'm sure as aircrew you appreciate engine developments that allow slam accelerations/ deceleration a etc, auto throttle that allows more time to concentrate at low level etc, or auto feather when slow & low meaning you don't need the reactions of a cat to prevent the huge drag of a dead donk putting you uncomfortably close or below Vmca, or ending up massively assemetric.

I do agree however that there should be a fast & easy override for situations like Seville.... Airbus seem to like pilots fighting the technology rather than working with them!

Ginetta G15 Girl

3,220 posts

184 months

Thursday 9th July 2015
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Red555 said:
there are times when failures in flight require much faster remedial action than can be delivered by the crew.
Really? What are those then pray tell?

I have some 6000+ Military Flying hrs and not once in all that time have I ever had a situation where I would have needed an engine cut back/shut down faster than I or my Co-Pilot could do ourselves. In fact shutting engines down rapidly has killed more aircrew than not; indeed, as a QFI I taught my students to 'sit on their hands' until they were absolutely sure that they needed to shut oan engine.

Beyond Rational

3,524 posts

215 months

Thursday 9th July 2015
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Aren't there quite a few cases where the working engine has been shut down by the crew though?

onyx39

11,120 posts

150 months

Thursday 9th July 2015
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Beyond Rational said:
Aren't there quite a few cases where the working engine has been shut down by the crew though?
British Midland 737, and that Taiwainese Atr 42 spring to mind

Red555

43 posts

121 months

Thursday 9th July 2015
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Ginetta G15 Girl said:
Red555 said:
there are times when failures in flight require much faster remedial action than can be delivered by the crew.
Really? What are those then pray tell?

I have some 6000+ Military Flying hrs and not once in all that time have I ever had a situation where I would have needed an engine cut back/shut down faster than I or my Co-Pilot could do ourselves. In fact shutting engines down rapidly has killed more aircrew than not; indeed, as a QFI I taught my students to 'sit on their hands' until they were absolutely sure that they needed to shut oan engine.
Uncommanded deployment of reverse thrust in the air, particularly of an outboard engine?

Mave

8,208 posts

215 months

Thursday 9th July 2015
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Mojocvh said:
If it's a "catastrophic design flaw" how come they all didn't fall out of the sky scratchchin
Which bit are you actually disagreeing with?

"catastrophic" - in which case what number of deaths per flying hour is your threshold for "catastrophic"

Or "design" as in "specification for a solution to a requirement"

Or "flaw" as in something isn't quite right.

Ginetta G15 Girl

3,220 posts

184 months

Thursday 9th July 2015
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Red555 said:
Uncommanded deployment of reverse thrust in the air, particularly of an outboard engine?
How would that happen on a Turboprop?