How much do commercial aircraft cost to run per hour?

How much do commercial aircraft cost to run per hour?

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HoHoHo

Original Poster:

14,987 posts

250 months

Friday 22nd May 2015
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You often hear that various aircraft cost £x per hour and require £x hours maintenance to keep running, are commercial aircraft on a more economic scale or do they cost a fortune and take many hours of maintenance to keep them going?

I'm assuming that whilst they of course extremely technical it's not on the same level as say an F35 so the hourly cost to run would be more reasonable?

Eric Mc

122,005 posts

265 months

Friday 22nd May 2015
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I'm sure it varies enormously depending on the aircraft involved - its age - and the way it is operated.

HoHoHo

Original Poster:

14,987 posts

250 months

Friday 22nd May 2015
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Eric Mc said:
I'm sure it varies enormously depending on the aircraft involved - its age - and the way it is operated.
I guess it does Eric yes

However take say an A380 that flies 2/3rds full each flight that's quite a lot of revenue, but that's gross cost so the amount left to actually run the aircraft may well be a low % of total revenue.

Aside from fuel I can't see these buses take a huge amount of money to keep running. Watch next time the co-pilot dies his walk around, that appears to be the total sum of maintenance over say a 10 hour return flight.

G600

1,479 posts

187 months

Friday 22nd May 2015
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There's a lot more to maintenance than the pre flight check, I'm working on a 757 that's in for over a month (C check)

RCBRG

603 posts

141 months

Friday 22nd May 2015
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HoHoHo said:
Eric Mc said:
I'm sure it varies enormously depending on the aircraft involved - its age - and the way it is operated.
I guess it does Eric yes

However take say an A380 that flies 2/3rds full each flight that's quite a lot of revenue, but that's gross cost so the amount left to actually run the aircraft may well be a low % of total revenue.

Aside from fuel I can't see these buses take a huge amount of money to keep running. Watch next time the co-pilot dies his walk around, that appears to be the total sum of maintenance over say a 10 hour return flight.
it might be 2 men and 30 minutes worth of maintenance inbetween flights. Or it might be 6 men, 6 hours and >£500,000 worth of parts...

Dr Jekyll

23,820 posts

261 months

Friday 22nd May 2015
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HoHoHo said:
You often hear that various aircraft cost £x per hour and require £x hours maintenance to keep running, are commercial aircraft on a more economic scale or do they cost a fortune and take many hours of maintenance to keep them going?

I'm assuming that whilst they of course extremely technical it's not on the same level as say an F35 so the hourly cost to run would be more reasonable?
The problem with the quoted costs for military aircraft is that they are often calculated by adding up the entire costs of operating them, fuel, spares, training staff, equipping hangars, feeding the guard dogs etc etc and dividing by flying hours. This is why a few years back we were quoted costs of £35,000 an hour for a Tornado and £70,000 for a Typhoon, the difference was simply that fewer Typhoons were flying.
The cost in fuel and maintenance of doing an 'extra' hour is a fraction of that.

This website has some interesting stuff for civil aircraft

http://aviation.stackexchange.com/questions/654/wh...


HoHoHo

Original Poster:

14,987 posts

250 months

Friday 22nd May 2015
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Interesting link, thanks.

I haven't realised also for example it costs money simply to fly over land!

HoHoHo

Original Poster:

14,987 posts

250 months

Friday 22nd May 2015
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Interesting link, thanks.

I haven't realised also for example it costs money simply to fly over land!

Crumpet

3,894 posts

180 months

Saturday 23rd May 2015
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The cost of parts makes your eyes water! The microwave on ours (business jet) keeps breaking and I'm told is in the region of $15,000 to replace each time. Don't forget aircraft depreciate like cars do as well and I'm sure that has to factor into the hourly running costs somehow as well.

Supernova190188

903 posts

139 months

Saturday 23rd May 2015
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As in an actual microwave for cooking food? For $15,000? Jesus!

HoHoHo

Original Poster:

14,987 posts

250 months

Saturday 23rd May 2015
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I suppose when you think about it, one of my clients and a chap I track cars with is an aircraft spare parts business owner.

He's just taken delivery of a 918, his LaFerrari is delivered next month and those only add to his already very expensive and rare collection of metal.

Maybe I should offer my Miele Microwave out of my kitchen for £12000 and save therm some money scratchchin

I'm clearly in the wrong game wink

Crafty_

13,283 posts

200 months

Saturday 23rd May 2015
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Supernova190188 said:
As in an actual microwave for cooking food? For $15,000? Jesus!
My company make equipment to go on aircraft. Anything that goes on board has to undergo testing to ensure its safe/won't cause problems and so on. This bumps up costs dramatically.

A piece of kit recently failed because the screws that hold it in to a rack are 5mm too long. 20p for a few screws, thousands to update documents, drawings and all the other paperwork and then get a retest done.
The screw ends are encased in the racking, they will not stick out or anything like that, its just "the rules".

Kempus

168 posts

135 months

Sunday 24th May 2015
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For one of our aircraft to transit UK airspace on its way over the pond its roughly $16,000. That's entering via stavanger or Maastricht so we're not even talking about covering all the airspace.

I've no idea how airlines make money, the margins are so thin. They certainly don't pass any of it to its employees.

Willy Nilly

12,511 posts

167 months

Sunday 24th May 2015
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HoHoHo said:
I guess it does Eric yes

However take say an A380 that flies 2/3rds full each flight that's quite a lot of revenue, but that's gross cost so the amount left to actually run the aircraft may well be a low % of total revenue.

Aside from fuel I can't see these buses take a huge amount of money to keep running. Watch next time the co-pilot dies his walk around, that appears to be the total sum of maintenance over say a 10 hour return flight.
The A380 can carry 310,000 litres of fuel. Not sure what jet fuel costs, say £0.60/litre, that's £186,000 in fuel divided by a 10 hour flight is £18,600/hr in fuel. They may or may not use the whole load of fuel and it may be more or less expensive, but it's a start. Fuel is probably half of the total operating cost, with the lease, maintenance, insurance, wages etc making up the rest.

When the driver walks round it and kicks the tyres, he's not going to be giving it a full inspection, he'll be just giving it the once over to see the general condition of the machine. There will be armies of people looking after them and mountains of paper work recording what's been done.

Crafty_

13,283 posts

200 months

Sunday 24th May 2015
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Not sure of fuel costs, but I know that sometimes the Airlines hedge on fuel. For example, just before the oil price plummeted I am told that Delta did a 3 year deal for fuel supply. Ouch.

Austin Digital (http://www.ausdig.com/, now owned by GE) take data recorded on aircraft and analyse it to help the airlines fly the aircraft as efficiently as possible. I've seen analysis of a few thousand landings at a given airport, by looking at the data and doing comparisons they came up with a fuel saving of a few percent over the approach, landing and taxi at this particular airport. Will save an airline a huge amount.

With regards to maintenance - The pilot having a walk round is definitely not the total sum of all maintenance that goes on, in fact there is an awful lot that goes on. This area is a big deal right now with regards to data analysis and prognostics - essentially looking at the data and detecting problems before they cause a swap, delay etc.

In one case I've seen a fault with an aircon pack that actually caused an emergency descent and aborted trip could have been picked up a month before and taken care of during normal maintenance. As it was it caused passengers to be booked on other flights, hotels rooms, displaced crew (and aircraft) - all lots of money.

Data is also being used to negate risks. GE sell aircraft engines - the engines themselves are not that profitable, the profit comes from service contracts that go with the engine, basically its a bit of a gamble that over 10 or 15 years the engine will cost less to maintain than the airline pay for the contract. So, lets say we have a small fleet of 5000 engines - a common theme, design fault starts to be apparent. How many of the engines will suffer this issue ? how soon ? which ones are most at risk ?
If something can be done during routine maintenance its far cheaper than the engine having a problem and having to go for a overhaul - time on wing is paramount. If the data can tell you these questions it negates risk, keeps aircraft in the air and so on.

Commercial aviation is a tough place to make money.

Edited by Crafty_ on Sunday 24th May 11:52

dvs_dave

8,620 posts

225 months

Sunday 24th May 2015
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HoHoHo said:
I suppose when you think about it, one of my clients and a chap I track cars with is an aircraft spare parts business owner.

He's just taken delivery of a 918, his LaFerrari is delivered next month and those only add to his already very expensive and rare collection of metal.

Maybe I should offer my Miele Microwave out of my kitchen for £12000 and save therm some money scratchchin

I'm clearly in the wrong game wink
Can't be too many who fit that description so I presume the same chap who had/has a customised Zonda too?

Mr MXT

7,692 posts

283 months

Sunday 24th May 2015
quotequote all
Willy Nilly said:
The A380 can carry 310,000 litres of fuel. Not sure what jet fuel costs, say £0.60/litre, that's £186,000 in fuel divided by a 10 hour flight is £18,600/hr in fuel. They may or may not use the whole load of fuel and it may be more or less expensive, but it's a start. Fuel is probably half of the total operating cost, with the lease, maintenance, insurance, wages etc making up the rest.

When the driver walks round it and kicks the tyres, he's not going to be giving it a full inspection, he'll be just giving it the once over to see the general condition of the machine. There will be armies of people looking after them and mountains of paper work recording what's been done.
For info, it's currently about half that.

dudleybloke

19,815 posts

186 months

Sunday 24th May 2015
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How do you make a small fortune in the airline industry?

Start with a large one.


anonymous-user

54 months

Sunday 24th May 2015
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dudleybloke said:
How do you make a small fortune in the airline industry?

Start with a large one.
I thought it was:
How do you make a million pounds in the airlines industry?
Start with ten million.
;-)

F3RNY7

545 posts

164 months

Sunday 24th May 2015
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I work with a business which has a very small fleet of relatively modern helicopters and the maintenance bill is around £2m p/a

I can only imagine the costs of running a large commercial jet aircraft!

They also use about 240 litres of fuel per hour!