How it's made

Author
Discussion

dom9

8,079 posts

209 months

Friday 28th October 2016
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This doesn't appear to be on NowTV, which is a shame as we have the discovery channel on there frown

key750

259 posts

176 months

Friday 28th October 2016
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Steve_D said:
We do lots of TVR chassis restorations and use a Hot Zinc Spray process prior to paint or powder coat.

https://www.youtube.com/watch?v=lArIQqCK4Es

The process only heats the metal locally so does not need vent holes.

Steve
Last OT, excuse me.
I never seen firsthand "hot spray galvanizing" and ascertained how mutch is durable, I always think is similar to cold zinc!
But if they use it on car frame which it is in contact with road salt... nice info! Thanks!!!

Neptune300

56 posts

136 months

Friday 28th October 2016
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Steve
Neat process
What thickness is the coating?


Steve_D said:
We do lots of TVR chassis restorations and use a Hot Zinc Spray process prior to paint or powder coat.

https://www.youtube.com/watch?v=lArIQqCK4Es

The process only heats the metal locally so does not need vent holes.

Steve

Neptune300

56 posts

136 months

Friday 28th October 2016
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UltimaFAN said:
For the 3 panels, I think of different reasons:
- one single panel would require anyway some rivets in the middle so that it doesn't bend
- the paneling is adding stiffness to the chassis, so rivets in the middle is a plus
- aluminium has a different thermal expansion than steel. With 20°C temperature difference on such length, it is not negligible.

Concerning the anodising of the alu panels, I did it for the panels under the car. They look smooth and beautifull, what I like is that they are not visible, as they are hidden below the car, I'm the only one who can see this. It is a similar situation than with my wife smile
The internal panels can't easily be anodised, as the must be hammered to follow the shape of the tubular chassis.
Thanks for reply
It occurred to me to have one panel with a single line of rivets on every chassis member the panel touches.
Just means that on the chassis members where two panels come together you have one less line of holes.
As you mention maybe thermal expansion especially around any heat source.
I have just started to do my homework, hope to start a build late next year.
I would go the anodising route like yourself.

Steve_D

13,747 posts

258 months

Friday 28th October 2016
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Neptune300 said:
Steve
Neat process
What thickness is the coating?
It can be spayed many times over but a normal coat is 80 micron.
In our case if you were to put any more on you will have assembly issues like getting suspension bush sleeves into the mounting ears.

When we first spoke with our finisher he could not understand why we wanted to paint or powder coat over the zinc saying they do the railings along Southsea sea front and don't use any other finish.

Steve

845ste

577 posts

127 months

Monday 31st October 2016
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I sanded the frame and powder coated (magnetic system).
they have been assured will resist to time and any rust.
i hope

perth-evo

11 posts

98 months

Tuesday 29th November 2016
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For any Aussie guys out there, this program is scheduled to be aired on Foxtel Discovery Turbo channel this Wednesday evening 30th November

mt308

438 posts

143 months

Saturday 31st December 2016
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Found link to youtube video of the show

www.youtube.com/watch?v=x2wAQwZ0vyY

Mark

Storer

5,024 posts

215 months

Saturday 31st December 2016
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That video has been slowed down a bit. The sound is not as it should be.


Paul

mt308

438 posts

143 months

Saturday 31st December 2016
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Storer said:
That video has been slowed down a bit. The sound is not as it should be.


Paul
Thought the chap had a slightly odd voice! But I got used to it and watched all the way through.

renmure

4,244 posts

224 months

Saturday 31st December 2016
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https://www.youtube.com/watch?v=iHjxal61xkM seems to work at normal speed smile

I really enjoyed that. It was probably targeted at my level of mechanical knowledge smile

Things wot I learned.. I had seen mention of the fuel tanks being triangular and I now get what folk ment and why I end up having to dribble fuel in at the end of a petrol stop and then why it seems to go down so quickly smile

All seemed quite easy to build tho. Can't quite see what the fuss is for you guys who do it at home and take months and months. biggrin


ps... that't the 1st time I have ever seen a rivet gun thingy being used as well. Every day is a school day biggrin



Edited by renmure on Saturday 31st December 23:25

Racingroj

488 posts

163 months

Saturday 31st December 2016
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Nice one Jim!
👍

humble

88 posts

108 months

Saturday 31st December 2016
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Thanks for the links! I haven't found it available for streaming anywhere, and its good to finally see the Ultima episode.

Will