Cutting a composite worktop?

Cutting a composite worktop?

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Mark300zx

Original Poster:

1,360 posts

252 months

Friday 26th August 2016
quotequote all
Bought a worktop for a basin in the bathroom and took the basin to the shop for them to use as a template, plumber says the hole for the waste isn't big enough as it hasn't accounted for the nut to go around the thread.

Worktop company are being awkward, the hole should be 80mm but is 36mm, how difficult is this to cut, it doesn't have to be pretty as the sink is 420 in diameter?

Smiler.

11,752 posts

230 months

Friday 26th August 2016
quotequote all
How thick is the worktop?

Is the basin to sit on top of the worktop, rather than be recessed into it?

Mark300zx

Original Poster:

1,360 posts

252 months

Friday 26th August 2016
quotequote all
iirc it is 30mm, and yes the basin sits on top, I have just been looking at longer wastes which the plumber said he couldn't get, may be an easier solution!

Smiler.

11,752 posts

230 months

Friday 26th August 2016
quotequote all
I think 38mm is a standard thickness.

Anyway, to open out the waste hole, you need to plug the existing hole with something to provide a pilot for a hole saw.

First, a bit of 100x18mm timber - 200mm long screwed across the hole on the underside. To make the plug, I'd cut a bit of 2x2 to the thickness of the worktop & cut the corners off to fit. Couple of screws either side in the gap though to the flat on the underside & you're good to go.

Mark300zx

Original Poster:

1,360 posts

252 months

Friday 26th August 2016
quotequote all
Thanks but what bit shall I use as this is quartz composite?

hairyben

8,516 posts

183 months

Friday 26th August 2016
quotequote all
You need a diamond grit edge holesaw but itll be a faff. Me I'd be taking it back, really poor form by the shop not to take it on the chin and sort it.

Smiler.

11,752 posts

230 months

Friday 26th August 2016
quotequote all
Wot he ^^ said.

Mark300zx

Original Poster:

1,360 posts

252 months

Friday 26th August 2016
quotequote all
Even took the sink to the workshop for them to cut the hole!!!!

Unfortunately it's all tiled in now frown

gfunk

279 posts

212 months

Friday 26th August 2016
quotequote all
You need one of these
Get a piece of wood about 18 Mm thick ,cut a hole through that.
Then Clamp that to the Quartz wherever you want the hole.
With the wood as a guide cut through at a slow speed ideally wet.
If you can't do wet then just take a few goes at it letting the Quartz cool down each time so it doesn't crack.

But if my fitters had done the incorrect hole size they would be going back to do it properly free of charge.

Tony Starks

2,097 posts

212 months

Saturday 27th August 2016
quotequote all
gfunk said:
You need one of these
Get a piece of wood about 18 Mm thick ,cut a hole through that.
Then Clamp that to the Quartz wherever you want the hole.
With the wood as a guide cut through at a slow speed ideally wet.
If you can't do wet then just take a few goes at it letting the Quartz cool down each time so it doesn't crack.

But if my fitters had done the incorrect hole size they would be going back to do it properly free of charge.
^^^ All of this, but just to add. Make a wall of masking tape around the top too and a large bowl or bucket in the unit. Get a large bottle of water and drill a small hole in the lid and get someone to continuously pour water on the drill bit.

Tell the wife it's finished and get her to clean up the mess. Jobs a good'n

hairyben

8,516 posts

183 months

Saturday 27th August 2016
quotequote all
Tbf those are core drills; same idea and theyd work, probably, but you need a heavy duty drill and it'd be the equivalent of ballet dancing wearing snow shoes. A diamond grit holesaw is better suited to more prescision tasks, has a thinner wall requiring less torque and can be used in a decent hand drill

elster

17,517 posts

210 months

Saturday 27th August 2016
quotequote all
Normally you would just get a longer waste coupling.

If your plumber cant get hold of one, first off I would look to swap plumber, then I would go to any merchants and get an extended thread which will give you 100mm.

Mark300zx

Original Poster:

1,360 posts

252 months

Saturday 27th August 2016
quotequote all
Thanks how would that work, the gap between the sink and the worktop would have to be sealed to avoid any overflow water leaking???