Alaska Airlines grounds Boeing 737 Max 9 planes…

Alaska Airlines grounds Boeing 737 Max 9 planes…

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No ideas for a name

2,222 posts

87 months

Sunday 7th January
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hidetheelephants said:
Three of the four bolts could be missing and the plug shouldn't move, as the door mechanism is the loadbearing part.
Yes, I see that now... I read it as the bolts held the panel against the fuselage. They don't... it is held in the guide track, and as you say those bolts are just to stop it moving out of the tracks... virtually no force on the bolts at all.

Starfighter

4,936 posts

179 months

Sunday 7th January
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Panamax said:
Perhaps they were all located "finger tight" and never torqued up - something that wouldn't show on a visual inspection and wouldn't be possible to detect after the interior was installed. I've no idea whether normal inspection of bolts during aircraft construction involves an inspector walking round with a torque wrench and checking bolts.
That is not how you check torque. Putting a torque wrench in a tightened bolt will only tell you that it is tight to a minimum torque. If if is over torqued then the wrench will click.

eldar

21,839 posts

197 months

Monday 8th January
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Seems there may have been some prior issues.

Alaska Airlines plane had warnings days before mid-air blowout https://www.bbc.co.uk/news/world-us-canada-6790941...

vaud

50,682 posts

156 months

Monday 8th January
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For a modern aircraft this shocks me...

"no information from the cockpit voice recorder was available, as the recording had been automatically wiped after a two-hour cut-off was reached."

ChemicalChaos

10,407 posts

161 months

Monday 8th January
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vaud said:
For a modern aircraft this shocks me...

"no information from the cockpit voice recorder was available, as the recording had been automatically wiped after a two-hour cut-off was reached."
It's quite a common feature on CVRs - it operates on a loop that overwrites the oldest data, much like a car dash cam. Normally of course, an air crash is over in seconds/minutes and this isnt a problem. Perhaps there should be a "save this segment" feature much like on dashcams....

J4CKO

41,679 posts

201 months

Monday 8th January
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Southerner said:
Panamax said:
Anyone who thinks Boeing has a poor safety record had better check their school maths book and see how the British civil aviation industry worked out.

De Havilland Comet - 114 built (including prototypes). Three disintegrated in mid air. Call it a 2.5% total failure rate.

Concorde - 20 built (including prototypes). One crashed and the rest were never financially viable. Total failure rate of 5%.

Concorde - ‘never financially viable’ in the 1960s/70s/80s/90s (didn’t it become something of a cash cow once BA revamped the service?) The one accident was attributable to something falling off of another aircraft and the airport staff not clearing the runway, no? Same aircraft flying for, what, 35 years or so with one accident not the aircraft’s fault, seems pretty safe to me.
Bit more to it with Concorde, the book by ex Concorde pilot Mike Bannister cited that the fuel tanks had been filled more than they should, so when the part of the Continental DC10 plane burst the tyre, and the debris hit the tank it ruptured.

Apparently it was common practice for AF crews to overfill to give a margin, avoid refuelling and cover fuel used during taxi.

The implication being that had it not been filled beyond the limit, there would have been space within the tank to absorb the shock better and it likely wouldn't have ruptured.

Correct me if I am wrong there, was a while ago I read it !

miniman

25,035 posts

263 months

Monday 8th January
quotequote all

vaud

50,682 posts

156 months

Monday 8th January
quotequote all
ChemicalChaos said:
It's quite a common feature on CVRs - it operates on a loop that overwrites the oldest data, much like a car dash cam. Normally of course, an air crash is over in seconds/minutes and this isnt a problem. Perhaps there should be a "save this segment" feature much like on dashcams....
Sorry I should have said that I know it is common but that I am shocked for a brand new aircraft.

eldar

21,839 posts

197 months

Monday 8th January
quotequote all
J4CKO said:
Southerner said:
Panamax said:
Anyone who thinks Boeing has a poor safety record had better check their school maths book and see how the British civil aviation industry worked out.

De Havilland Comet - 114 built (including prototypes). Three disintegrated in mid air. Call it a 2.5% total failure rate.

Concorde - 20 built (including prototypes). One crashed and the rest were never financially viable. Total failure rate of 5%.

Concorde - ‘never financially viable’ in the 1960s/70s/80s/90s (didn’t it become something of a cash cow once BA revamped the service?) The one accident was attributable to something falling off of another aircraft and the airport staff not clearing the runway, no? Same aircraft flying for, what, 35 years or so with one accident not the aircraft’s fault, seems pretty safe to me.
Bit more to it with Concorde, the book by ex Concorde pilot Mike Bannister cited that the fuel tanks had been filled more than they should, so when the part of the Continental DC10 plane burst the tyre, and the debris hit the tank it ruptured.

Apparently it was common practice for AF crews to overfill to give a margin, avoid refuelling and cover fuel used during taxi.

The implication being that had it not been filled beyond the limit, there would have been space within the tank to absorb the shock better and it likely wouldn't have ruptured.

Correct me if I am wrong there, was a while ago I read it !
They refuelled and overfilled it due to longer than planned idling, waiting for a group of passengers who were running late to catch up and board. Another hole in one of many cheese slices.

eharding

13,754 posts

285 months

Monday 8th January
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vaud said:
ChemicalChaos said:
It's quite a common feature on CVRs - it operates on a loop that overwrites the oldest data, much like a car dash cam. Normally of course, an air crash is over in seconds/minutes and this isnt a problem. Perhaps there should be a "save this segment" feature much like on dashcams....
Sorry I should have said that I know it is common but that I am shocked for a brand new aircraft.
The NTSB has been recommending a general increase in CVR minimum retention from 2 hours to 25 hours for years - since 2018 at least, and manufacturers such as Honeywell already offer recorders made to this standard, but it's generally the customer rather than Boeing who will choose things like the flight recorder fit, and given a 2-hour retention model is still available and certified - and probably cheaper than a 25-hour model - then chances are they'll choose that. I believe the 25-hour retention standard is working it's way through the FAA and EASA, and would only apply to aircraft manufactured after the standard is ratified, probably in late 2024 or into 2025.

stuarthat

1,053 posts

219 months

Monday 8th January
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Wells sounds like Bob has the door plug in his garden👍

bitchstewie

51,552 posts

211 months

Monday 8th January
quotequote all
vaud said:
For a modern aircraft this shocks me...

"no information from the cockpit voice recorder was available, as the recording had been automatically wiped after a two-hour cut-off was reached."
I was surprised at that too.

I assume they're digital these days so I can't see how storage should be an issue like it may have been back when it was a physical reel of tape.

Eric Mc

122,106 posts

266 months

Monday 8th January
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It's probably something agreed with the pilots' trade union. Flight crew don't want management listening in on flight deck conversations. It was one of the reasons why the UK was slow to install cockpit voice recorders. They only did so after the Staines Trident crash in 1972.

vaud

50,682 posts

156 months

Monday 8th January
quotequote all
Eric Mc said:
It's probably something agreed with the pilots' trade union. Flight crew don't want management listening in on flight deck conversations. It was one of the reasons why the UK was slow to install cockpit voice recorders. They only did so after the Staines Trident crash in 1972.
Given it is Boeing it's probably down to costs...

rjfp1962

Original Poster:

7,788 posts

74 months

Monday 8th January
quotequote all
United Airlines finds loose bolts on 737 Max 9 door plugs.

https://www.bbc.co.uk/news/world-us-canada-6791943...

Yahonza

1,654 posts

31 months

Monday 8th January
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It's all unravelling, Boeing 737 again, shouldn't all of these (everywhere) be grounded until the issue is identified / resolved?
Looks like they have been ignoring warnings and cutting corners - I'm surprised they can get away with this.

GroundEffect

13,851 posts

157 months

Monday 8th January
quotequote all
If they're just there for position assurance, using a threaded fastener is absolutely baffling.

At my old company, the fastener engineering handbook said, page 1, "DON'T USE A THREADED FASTENER UNLESS YOU REALLY HAVE TO".

Because they're bloody complicated things.

Starfighter

4,936 posts

179 months

Monday 8th January
quotequote all
No evidence (yet) to support a blame on costs for this. Incorrect torque in the build or overhaul instructions or vibration could all be to blame. A simple wire lock could be the answer.

tim0409

4,452 posts

160 months

Monday 8th January
quotequote all
Starfighter said:
No evidence (yet) to support a blame on costs for this. Incorrect torque in the build or overhaul instructions or vibration could all be to blame. A simple wire lock could be the answer.
The bolts, if they were indeed fitted, should have had a castellated nut with a split pin by design;


Panamax

4,112 posts

35 months

Monday 8th January
quotequote all
Starfighter said:
Panamax said:
I've no idea whether normal inspection of bolts during aircraft construction involves an inspector walking round with a torque wrench and checking bolts.
That is not how you check torque. Putting a torque wrench in a tightened bolt will only tell you that it is tight to a minimum torque. If if is over torqued then the wrench will click.
Obviously.

So what is the correct way to "check torque"?