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Brite spark

1,158 posts

70 months

[news] 
Friday 29th June 2012 quote quote all
mondeoman said:
Where did you get this cutter?
Off topic, didn't think it was a good idea cutting copper with this kind of disc, has one disc already exploded?

bigbubba

833 posts

88 months

[news] 
Friday 29th June 2012 quote quote all
Brite spark said:
Off topic, didn't think it was a good idea cutting copper with this kind of disc, has one disc already exploded?
That doesn't look like copper?

It looks like steel tubing and as has been discussed this is an American photograph.

mondeoman

Original Poster:

6,758 posts

135 months

[news] 
Sunday 1st July 2012 quote quote all
Thanks for all the great advice. I’ve got a limited budget for this at the moment, and I’ve shortlisted the following to get over the next couple of weeks:

Mill/Drill/Tube Notcher – covers a lot of bases for me in one machine (will need tools as well!)
http://www.ebay.co.uk/itm/320933940512?ssPageName=...

Cuttter - (should be able to trim the plate parts as well with this)
http://www.evolutionpowertools.co.uk/uk/build/rage...

Bench Grinder
http://www.machinemart.co.uk/shop/product/details/...

Pipe Bender
http://www.ebay.co.uk/itm/Hydraulic-12-Ton-Pipe-Be...
Another design I came up over the weekend requires bent pipe, hence the late addition

I’ll stick with my MIG for the moment and get a compressor later. I can make a couple of work benches for a lot less than I can buy them for. So that’s some progress, just left with:

How to cut sheet steel down into manageable sizes – one of these http://www.screwfix.com/p/evolution-rage-1b-185mm-... should do the trick in the short term, before I can get a guillotine.


Old laptop I’ve got, so music is sorted!

bigbubba

833 posts

88 months

[news] 
Monday 2nd July 2012 quote quote all
mondeoman said:
Pipe Bender
http://www.ebay.co.uk/itm/Hydraulic-12-Ton-Pipe-Be...
Another design I came up over the weekend requires bent pipe, hence the late addition
There is a reason why this bender is so cheap.


I would steer clear of these types of bender. In my experience they kink the pipe around the die rather than bending it. You will have a series of flat spots along the internal radius at best. At worst it will just be one kink in the centre of the bend.

Don't believe the videos that tell you to fill the tube with a medium such as sand prior to bending either, it will improve it but not to a satisfactory standard.

Unfortunately the only way to get a great bend is to use a mandrel bender but these are thousands. The next best way to get an OK bend is to use a ratchet die bender such as JD bender, Pro Tools, Baileigh etc.

You can get one of these for about £500.

HTH

julian64

9,840 posts

123 months

[news] 
Monday 2nd July 2012 quote quote all
His bender is actually fine as I have one very similar from clarkes and it works a treat.

As long as the pipe isn't caught at one end it bends while the pipe is moving and does a similar job to the JD type. In fact I bought an old JD type off the internet and it wasn't much use because you could never fix it anywhere to get enough purchase on it. Eventually I ditched it in favour of the clarkes type because the clarkes type didn't need to be fixed anywhere.

Never needed to fill any pipe.
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bigbubba

833 posts

88 months

[news] 
Monday 2nd July 2012 quote quote all
julian64 said:
His bender is actually fine as I have one very similar from clarkes and it works a treat.
As I said, it was in my experience, it depends on the wall thickness. I was using thin wall tube and the clarke type of benders are rubbish at it.

If you want a professional job then they are rubbish. If they worked well then there wouldn't be any other benders being sold for thousands!



mondeoman

Original Poster:

6,758 posts

135 months

[news] 
Monday 2nd July 2012 quote quote all
A bit more thought on the bender then - I remember using something similar for exhaust pipes back in the day, and there was sand involved... so I have to assume it didn't go to well. It is thin wall tube I'm designing with - 1.2mm wall, but I don't have £500 extra to put into this yet, so back to the drawing board for that one.

julian64

9,840 posts

123 months

[news] 
Monday 2nd July 2012 quote quote all
Shame you aren't closer. You'd be welcome to come and try some of your pipe on mine to see what happened.


moustachebandit

195 posts

12 months

[news] 
Monday 2nd July 2012 quote quote all
OP – if you looking at a pillar drill forget anything new like Clarke / Draper / Axminster

The old makes are the ones to go for -

Fobco
Meddings
Progress
Boxford
Startrite

These drills were made back in the day when they did actually make things to last. If you look on Ebay you can snag some total bargains. 3ph units go for very little if you can be bothered to convert the motor.

A number of those makers also did drill / mill set ups – so you can cover 2 bases with 1 unit

I bought a Fobco Star a few years back for 65 quid. Amazing machine. Total brute and despite being used by an engineering firm for the best part of 60 years drills straight, has the grunt to chew through anything and doesn’t miss a beat.

Cheers

mondeoman

Original Poster:

6,758 posts

135 months

[news] 
Monday 2nd July 2012 quote quote all
As a child of the seventies (!), I grew up working with Colchester lathes and Bridgeport mills: the abuse they got off apprentices was shocking, but they just kept going.

Smiler.

5,384 posts

99 months

[news] 
Monday 2nd July 2012 quote quote all
Brite spark said:
Smiler. said:
Anyone got a recommendation for a chop saw to cut steel channel (unistrut)?
Use the evolution chop saw range at work on unistrut, goes through it like a hot knife through butter, cold cut and reasonably clean end unlike the abrasive disk cutters.

Orange blade is ment to go through most materials and it does
Blue blade is for steel, others for stainless etc

Available as chop saw, cut off saw or mitre

Blades are interchangeable, have a steel blade in the "rage" saw and it isn't short of power

Fairly cheap from machine mart or even b&q, just watch out for the various blade sizes though.

If you have makita lxt stuff the battery metal chop saw is also excellent
Cheers. Which model Evolution do you use?

Brite spark

1,158 posts

70 months

[news] 
Monday 2nd July 2012 quote quote all
Smiler. said:
Cheers. Which model Evolution do you use?
This is the one I have
http://www.machinemart.co.uk/shop/product/details/...


Steel only blade
[/url]http://www.machinemart.co.uk/shop/product/details/evolution-180-tct-blade?da=1&TC=RV-060131180[/url]


eliot

5,318 posts

123 months

[news] 
Monday 2nd July 2012 quote quote all
That Mill/Drill looks too small to do anything useful - I would focus on a proper mill - perhaps an old one.
For cutting ally I would use parafin not WD40..
I use a clarke band saw with a decent quality bi-metal blade (avoid the clarke/draper branded blades they blunt and break very quickly)
The clarke pillar drill isn't too bad - avoid the bench mounted versions though, not powerful enough and chuck too small.
I briefly had one of those chop saws that have the cutting disk in them - never again, noise, sparks and dust everywhere.



Edited by eliot on Tuesday 3rd July 19:26

Smiler.

5,384 posts

99 months

[news] 
Monday 2nd July 2012 quote quote all
Brite spark said:
Smiler. said:
Cheers. Which model Evolution do you use?
This is the one I have
http://www.machinemart.co.uk/shop/product/details/...


Steel only blade
[/url]http://www.machinemart.co.uk/shop/product/details/evolution-180-tct-blade?da=1&TC=RV-060131180[/url]
Ta thumbup

SystemParanoia

8,497 posts

67 months

[news] 
Monday 2nd July 2012 quote quote all
julian64 said:
In fact I bought an old JD type off the internet and it wasn't much use because you could never fix it anywhere to get enough purchase on it.
you make a post and bolt it to the floor...


PGM

1,537 posts

118 months

[news] 
Tuesday 3rd July 2012 quote quote all
Sorry for asking this question, but here goes!

I know what a lathe does but what would you actually use it for in the home garage? Making parts and things you can't get hold of?

Just wondered how much use one would be and whether it's worth making room for one when I build my new workshop.

My main job is restoring and maintaining my classic mini, maintenance on 911 and possible later addition of off roading Landie to work on.

julian64

9,840 posts

123 months

[news] 
Tuesday 3rd July 2012 quote quote all
SystemParanoia said:
you make a post and bolt it to the floor...
I tell you what. Make a post bolt it to the floor, stick a big handle on the top and see how much force it takes using that lever to pull the bolts out of the floor. Then look at the clarkes tube bender and marvel at the size and power of the hydraulic ram its using to bend 2" pipe and imagine all that power using the lever into the post and your bolts on the floor.

Thats why I said a JD hand operated isn't much use. My floor wouldn't take it and there was no way I could pull a 2" pipe. A hydraulic JD type would be great as it would have all the benefits but no downsides, but try to google the price of one of those and compare it to the clarkes bender price. smile

julian64

9,840 posts

123 months

[news] 
Tuesday 3rd July 2012 quote quote all
PGM said:
Sorry for asking this question, but here goes!

I know what a lathe does but what would you actually use it for in the home garage? Making parts and things you can't get hold of?

Just wondered how much use one would be and whether it's worth making room for one when I build my new workshop.

My main job is restoring and maintaining my classic mini, maintenance on 911 and possible later addition of off roading Landie to work on.
A lathe can pretty much do anything. It can do anything a mill can, but a mill can't do everything a lathe can.

The only reason you actually need a mill is for convenience.

You have asked a very big question, and I can't really do justice to the answer, but if I was starting out in a workshop and could buy just one machine, it would be a lathe

mondeoman

Original Poster:

6,758 posts

135 months

[news] 
Tuesday 3rd July 2012 quote quote all
The engineers best friend is a big ballpeen hammer

or a fk off big wrench! smile


mondeoman

Original Poster:

6,758 posts

135 months

[news] 
Tuesday 3rd July 2012 quote quote all
Pillar drill

close and cheap!
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