Woodwork help

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Origin Unknown

Original Poster:

2,297 posts

169 months

Saturday 13th February 2016
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mosstrooper said:
Manufacture is (fairly ) easy, but, I ask again, inside or out ??
Seems my response to your question didn't make it through. Mounted on a wall inside the house. Unless she doesn't like it, then it'll be on top of the wardrobe. But still inside.

Origin Unknown

Original Poster:

2,297 posts

169 months

Saturday 13th February 2016
quotequote all
Thanks to all other posters, will look at screwfix as those listed look good value. Will also venture down to Arnold Lavers to see what they have.

Origin Unknown

Original Poster:

2,297 posts

169 months

Tuesday 16th February 2016
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Just picked up an offcut ~1800x280x35mm of Beech from Arnold Laver for £8.89. That should give me enough to have two runs at it if I cock up the first one smile

Cheers for the steers so far. Tonight I'll pick up a scroll saw.

Origin Unknown

Original Poster:

2,297 posts

169 months

Saturday 12th March 2016
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Project under way but very time consuming because of the thickness of the material and how thin the letters are in places. Lots of drill outs too.

Covered both sides in blue decorators tape to minimise tear out which seems to be working and spray mounted the design onto the tape.

~6 hours today and I'm this far. A little rough in places, tidying up will be fiddly due to small working areas.




loughran

2,743 posts

136 months

Saturday 12th March 2016
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Excellent work, that really is a labour of love. Take it steady, keep working at the same pace, it will definitely be worth it when you've done. :-)

mgtony

4,019 posts

190 months

Saturday 12th March 2016
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Are you sure she spells her name that way? wobble

Looking pretty tidy. If you need to put a finish on it, use an aerosol varnish.

Which scroll saw did you go for?

Origin Unknown

Original Poster:

2,297 posts

169 months

Sunday 13th March 2016
quotequote all
Thanks loughran and mgtony.

Messed about for the past couple of weeks trying to find a bargain on ebay but all were collection only and time is a constraint at the moment. Went for a Record SSV16 16" scroll saw from Amazon in the end (£125), as someone above suggested, I'll sell it on as used for one project when I'm done.

Really excellent bit of kit, although the silverline replacement blades aren't helping me. They are thinner and deeper than the one in the box making harder to turn on thick material like this.

I downloaded a scroll practice template and mounted it on a bit of timber to get my eye in which has proved useful.

Great idea on the aerosol varnish, wouldn't of thought of that.

Origin Unknown

Original Poster:

2,297 posts

169 months

Sunday 13th March 2016
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Not a productive day! Despite carefully planning how to cut the date out, ensuring as much material is there to support as I cut, I managed to snap off the numbers from the first part of the date frown I suspect I'll have a similar problem with the year as the amount of material is very minimal.

So change of plan, dropping the numbers and will instead try and engrave the date into the heart just above where the 15 was. Perhaps adding the location also will be a nice touch, I'm not sure.

Given up with the silverline blades, the material is just too thick for such thin and deep blades.


anonymous-user

54 months

Sunday 13th March 2016
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Keep trying! Get some quality blades and go slowly. I have made a few things using a scroll saw, and what you are trying to do is more than do-able. If not already, make sure the 'foot' is pressed firmly onto the workpiece to stop it bouncing and reduces the risk of breakages.

If all else fails, I have a laser cutter and could cut you that, but it would be in max 3mm thick birch plywood so not the chunky style you are looking for. This is not an advert, btw, just offering help. biggrin

KAgantua

3,871 posts

131 months

Monday 14th March 2016
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'a bit council'

Paul Drawmer

4,878 posts

267 months

Tuesday 15th March 2016
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KAgantua said:
'a bit council'
I'm sure the o/p will appreciate your comment, and treat it with the respect it deserves.

Origin Unknown

Original Poster:

2,297 posts

169 months

Tuesday 15th March 2016
quotequote all
Skodasupercar said:
Keep trying! Get some quality blades and go slowly. I have made a few things using a scroll saw, and what you are trying to do is more than do-able. If not already, make sure the 'foot' is pressed firmly onto the workpiece to stop it bouncing and reduces the risk of breakages.

If all else fails, I have a laser cutter and could cut you that, but it would be in max 3mm thick birch plywood so not the chunky style you are looking for. This is not an advert, btw, just offering help. biggrin
Thanks for the offer pal, I'll keep pressing ahead as planned!

loughran

2,743 posts

136 months

Tuesday 15th March 2016
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When I have bits snap off I reach for the mitre bond. A 'two part bonding system, superglue with an aerosol activator, it sticks things back together in 9 seconds.

I get through my fair share. wink




Origin Unknown

Original Poster:

2,297 posts

169 months

Wednesday 23rd March 2016
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Coming along quite nicely. A little rough in places but I should be able to tidy this up with a small file and sandpaper.



Next thing to think about it engraving the date into the face of the left heart.

AlmostUseful

3,282 posts

200 months

Wednesday 23rd March 2016
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Origin Unknown said:
Coming along quite nicely. A little rough in places but I should be able to tidy this up with a small file and sandpaper.



Next thing to think about it engraving the date into the face of the left heart.
That's frigging ludicrous! Just how much patience does one have to have to get even half way through it?
I got bored cutting out the hob opening in my 40mm oak worktops...

northwest monkey

6,370 posts

189 months

Wednesday 23rd March 2016
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Origin Unknown said:
silverline blades
mad

I'm going to guess they overheated and started to bend?

Silverline must be the crappest brand ever.

Origin Unknown

Original Poster:

2,297 posts

169 months

Thursday 24th March 2016
quotequote all
AlmostUseful said:
That's frigging ludicrous! Just how much patience does one have to have to get even half way through it?
I got bored cutting out the hob opening in my 40mm oak worktops...
Thanks! I think I've spent about 15 hours on it so far but that's because I'm new to scroll saws and this type of intricate work. Some of the talented chaps on here could probably bang this out in a few hours!


northwest monkey said:
Origin Unknown said:
silverline blades
mad

I'm going to guess they overheated and started to bend?

Silverline must be the crappest brand ever.
Exactly correct. It was frankly infuriating at times, even cutting the sweeps on the heart with these blades were impossible and it made a total mess of edges. I bought the records multi-blade pack that's advertised on the box for the saw and, well, night and day. They're actually enjoyable to use and totally controllable.

My primary concern now is sanding without losing the nice sharp edge. I would really like a oscillating spindle sander to help me but this is turning into a very expensive project already and it'll be another tool I would rarely use.