Just minced 5th gear on the M11..

Just minced 5th gear on the M11..

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aide

Original Poster:

2,276 posts

164 months

Sunday 9th October 2016
quotequote all
I might give this a go:
Gearboxman T5 gearkits


Edited by aide on Monday 10th October 08:54

Incognegro

1,560 posts

133 months

Sunday 9th October 2016
quotequote all
Unlucky mate... Looks neat. Wide or CR? Im a novice in this area so what are the differences?

ukkid35

6,171 posts

173 months

Sunday 9th October 2016
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Sorry to hear that.

I suspect you'll find there is excessive play in the input shaft / main shaft when you remove the box.

I'm certain that is what caused 5th gear failure on mine.

My next job will be rebuilding the damaged box with this lot that I brought back from the US.


Supateg

739 posts

142 months

Sunday 9th October 2016
quotequote all
ukkid35 said:
Sorry to hear that.

I suspect you'll find there is excessive play in the input shaft / main shaft when you remove the box.

I'm certain that is what caused 5th gear failure on mine.

My next job will be rebuilding the damaged box with this lot that I brought back from the US.

So 5 speeds came good in the end Paul?

ukkid35

6,171 posts

173 months

Sunday 9th October 2016
quotequote all
Supateg said:
So 5 speeds came good in the end Paul?
Oh yes, and even with post Brexit exchange rates you save a fortune over UK prices. The countershaft wasn't from Paul Cangialosi, that was a random eBay purchase for just $100, there are lots of 070 countershafts for sale. That one says Made in India on the box, but I'm not overly concerend about that.


CerbWill

670 posts

118 months

Sunday 9th October 2016
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Aide, terrible luck. If its just 5th gear thats gone would it be worth fitting this 5th gear set? It'll be significantly cheaper than a complete new set.

ukkid35

6,171 posts

173 months

Sunday 9th October 2016
quotequote all
CerbWill said:
Aide, terrible luck. If its just 5th gear thats gone would it be worth fitting this 5th gear set? It'll be significantly cheaper than a complete new set.
They are not available for our 27 spline output shaft unfortunately.

Andy_mr2sc

1,223 posts

176 months

Sunday 9th October 2016
quotequote all
As there's been quite a bit of gearbox rebuild chat on here recently it's well worth noting Readman Racing offer a close ratio gear set for the T5WC at less money than you'd probably expect. Well worth doing while you have your 'box apart. It'll give you over 60mph in first for the all important 0-60 time and where the other gears are closer together it feels like a motorbike gearbox when shifting up. It's really surprising how different the car feels (for the better) with one.

Matthew Poxon

5,329 posts

173 months

Sunday 9th October 2016
quotequote all
Andy_mr2sc said:
As there's been quite a bit of gearbox rebuild chat on here recently it's well worth noting Readman Racing offer a close ratio gear set for the T5WC at less money than you'd probably expect. Well worth doing while you have your 'box apart. It'll give you over 60mph in first for the all important 0-60 time and where the other gears are closer together it feels like a motorbike gearbox when shifting up. It's really surprising how different the car feels (for the better) with one.
Exactly what I am intending on doing with mine as and when it needs a rebuild.

aide

Original Poster:

2,276 posts

164 months

Sunday 9th October 2016
quotequote all
Thanks guys,

I'm really not well versed in the difference between the std and short ratio either Alistar, I'll have to do a bit of reading to fully understand it and choose the strongest option I guess.

I'm less inclined to think it was play on the input shaft Paul, but I could be wrong as I've no real frame of reference. However, I had the box out earlier this year and removed the input shaft cowl/retainer to tap it for an anti rotation shoulder bolt for the tilton slave. I remember seeing the shims and checking for play once it was back together. It did feel ok, I think it was just me driving the stones out of it.

It's just fifth Will, but tbh 4th was a bit iffy anyway. Getting the gearbox out after running the tilton slave for a while will be interesting as well though. I'll be able to see how it looks and see if there are any signs of a leak at all. Plus I'll be able to find out how different removing the gearbox with the new slave is.

I wonder what the Tuscan challenge cars use?

Mr Cerbera

5,031 posts

230 months

Sunday 9th October 2016
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I'll just post this again for those (few) who haven't seen it. wink

Incognegro

1,560 posts

133 months

Sunday 9th October 2016
quotequote all
Matthew Poxon said:
Andy_mr2sc said:
As there's been quite a bit of gearbox rebuild chat on here recently it's well worth noting Readman Racing offer a close ratio gear set for the T5WC at less money than you'd probably expect. Well worth doing while you have your 'box apart. It'll give you over 60mph in first for the all important 0-60 time and where the other gears are closer together it feels like a motorbike gearbox when shifting up. It's really surprising how different the car feels (for the better) with one.
Exactly what I am intending on doing with mine as and when it needs a rebuild.
Add me to this club!

greenracing

259 posts

171 months

Monday 10th October 2016
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I wouldn't rule your main shaft being knackered. My 5th gear just had play and would rock on the shaft and so killing the splines as well, hoping it was just the gear was a false hope..... needed a new main shaft too. 5th gear should be quite resistant to fitting on the shaft even with using a shop press. I also ground down the old spring clip to around 0.5mm so when the new spring clip was also fitted to the shaft there was no room for the gear to slide forward.

alex_gray255

6,313 posts

205 months

Monday 10th October 2016
quotequote all
aide said:
I might give this a go:
Gearboxman T5 gearkits


Edited by aide on Monday 10th October 08:54
I think this is based on the custom job he did for me a few years back. If so, it should be quite good. If you can get the straight cut gears, do so, they add a pleasant "whine" - not too loud, but satisfying.

Andy_mr2sc

1,223 posts

176 months

Monday 10th October 2016
quotequote all
alex_gray255 said:
I think this is based on the custom job he did for me a few years back. If so, it should be quite good. If you can get the straight cut gears, do so, they add a pleasant "whine" - not too loud, but satisfying.
If you aren't looking at replacing 5th I'd give John Readman a call as well. He offers very competitive close ratio sets.

aide

Original Poster:

2,276 posts

164 months

Thursday 13th October 2016
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I managed to get a used T5.
Should arrive by Saturday.
I'll get the broken one properly rebuilt and refitted over the winter and keep the other as a spare.
Will be back up and running, hopefully, by the end of the week.

QBee

20,957 posts

144 months

Thursday 13th October 2016
quotequote all
What sort of money are used T5s if it's not an impertinent question?

aide

Original Poster:

2,276 posts

164 months

Thursday 13th October 2016
quotequote all
Not at all.
YHM

aide

Original Poster:

2,276 posts

164 months

Tuesday 25th October 2016
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Totally destroyed 5th:



Here is what the Quaife close ratio kit looks like.

5th:


1st to 4th:



Much bigger gearset.

Andy_mr2sc

1,223 posts

176 months

Tuesday 25th October 2016
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For future reference do Quaife sell 5th on it's own? That looks considerably more substantial than the original. Is it a straight swap?