Driveway CSI

Author
Discussion

Hammer67

5,734 posts

184 months

Friday 22nd May 2020
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Todays fun and frolics with my F-in-Ls old snotter, a G reg Volvo 740.

Lower ball joints and drop links.

Bit of a mission. All the old bits crusty and as tight as fook. Lots of heat and jollop and amazingly nothing snapped.






Liquid Knight

Original Poster:

15,754 posts

183 months

Wednesday 2nd September 2020
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The drift MX5 is now a track day MX5...

https://www.pistonheads.com/gassing/topic.asp?h=0&...

...almost. wink

Liquid Knight

Original Poster:

15,754 posts

183 months

Thursday 3rd September 2020
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Easy Driveway CSI today.

The MX5 running issues I put down to a faulty air flow sensor or fuel filter. I went for the easy option. Replaced the air flow sensor and the car now runs fine. 😉
The speedometer has never worked so I ordered a new cable and as the car wasn't on ramps took the dash apart. The cable was not attached went up and down the drive to see the cable rotate, plugged it back in and the speedo works.

New diff and bigger wheels so accuracy is an unknown but after a few swear word days it was nice for things to be a little less eventful. smile

Liquid Knight

Original Poster:

15,754 posts

183 months

Friday 25th September 2020
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Paddock CSI and apart from the cheap brake pads lasting about twelve laps the only mechanical issue of the day...



...the gear selector gaiter split soaking my hand in warm gearbox oil and making a mess of the otherwise concourse dash.



Duct tape and a sponge cut in half and she was back on track until the pads wore away to nothing.



(photo taken after a warm up session and one quick-ish session)

Peanut Gallery

2,428 posts

110 months

Saturday 26th September 2020
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12 laps is good going!!

Martin350

3,775 posts

195 months

Sunday 27th September 2020
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Why was gear oil coming out? confused

Pit Pony

8,579 posts

121 months

Sunday 27th September 2020
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Liquid Knight said:
A little bit of track day prep' for the Bravo today.

New timing belt and CV boots.

A couple of tips for anyone working on the front of the car like this.

1/ Drive the car up on ramps and lift the side with a sturdy jack.



2/ Use the ramp you remove as an extra chock.



Also if you need to keep your brake caliper out of harms way. Get a bit of wire, cut it an inch shorter than the hose and bend a hooks each end.



Should be long enough to hang from the top strut hole and copper line end.



smile
Nice big jack you have there.

No axle stands ? I assume they are out of shot?

Tip for you. If you haven't got axle stands, pile up 2 wheels under the car in case the Jack fails.

Hammer67

5,734 posts

184 months

Sunday 17th January 2021
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Bit of a strange one today.

My brother got recovered last week in his 53 plate 1.8 Tino with a broken RH front spring.

Car was abandoned at our parents house by a spec lift van.

So today, after a trip to Folkestone Library for a Covid test (negative) I trundle over with a boot full of tools and a new spring.

Not too bad a job once I`d shifted the 2 fooking tight bolts that hold the strut to the hub carrier. Put it all back together, stick the wheel back on and lower it down.
Get in, start it up, pull away and clang clang clang from the LH front.
Get out to look aaaaaaaannnnnd the frigging LH spring is in 2 pieces as well. FFS.

Rinse and repeat next week then.

mickyh7

2,347 posts

86 months

Sunday 17th January 2021
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Just Binge Read the whole thread.
Brilliant stuff, keep it coming please.

Liquid Knight

Original Poster:

15,754 posts

183 months

Monday 18th January 2021
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Hammer67 said:
Bit of a strange one today.

My brother got recovered last week in his 53 plate 1.8 Tino with a broken RH front spring.

Car was abandoned at our parents house by a spec lift van.

So today, after a trip to Folkestone Library for a Covid test (negative) I trundle over with a boot full of tools and a new spring.

Not too bad a job once I`d shifted the 2 fooking tight bolts that hold the strut to the hub carrier. Put it all back together, stick the wheel back on and lower it down.
Get in, start it up, pull away and clang clang clang from the LH front.
Get out to look aaaaaaaannnnnd the frigging LH spring is in 2 pieces as well. FFS.

Rinse and repeat next week then.
I always replace all four springs at the same time.

If one has broken the others will be weak. If the others are weak the new spring will make the car handle like crap. wink

Good practice doing it one at a time though. hehe

Hammer67

5,734 posts

184 months

Wednesday 20th January 2021
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Liquid Knight said:
Hammer67 said:
Bit of a strange one today.

My brother got recovered last week in his 53 plate 1.8 Tino with a broken RH front spring.

Car was abandoned at our parents house by a spec lift van.

So today, after a trip to Folkestone Library for a Covid test (negative) I trundle over with a boot full of tools and a new spring.

Not too bad a job once I`d shifted the 2 fooking tight bolts that hold the strut to the hub carrier. Put it all back together, stick the wheel back on and lower it down.
Get in, start it up, pull away and clang clang clang from the LH front.
Get out to look aaaaaaaannnnnd the frigging LH spring is in 2 pieces as well. FFS.

Rinse and repeat next week then.
I always replace all four springs at the same time.

If one has broken the others will be weak. If the others are weak the new spring will make the car handle like crap. wink

Good practice doing it one at a time though. hehe
Well what a PITA the LH spring was, in the pissing rain.
The 2 strut bolts were seized solid.
They finally surrendered but took an entire canister of blow torch gas, 2 sockets and a breaker bar down with them. hehe

Local garage quoted £140 to supply & fit one spring. The 2 springs only cost £50, so worth the effort.
Needs 2 new tyres though as both were damaged by the broken spring ends flapping about.



Liquid Knight

Original Poster:

15,754 posts

183 months

Monday 29th March 2021
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I recently had to sell my MG ZS V6 and get something more comfortable for Mum. Arthritis has reached her spine and the bucket-ish seats and sporty suspension were too harsh for her. So I have a Volvo S40, 2.4 sadly automatic but LPG for a little bit of future proofing. LPG is less than half the price of petrol and now we're headed out of lockdown demand and therefore the price will go up even more. Already from £1.01 to £1.24 a litre locally. Also nearly every single electric car I have seen has been fully automatic. So this is a suck it up buttercup exercise in reality.

But; whoever did the last cam' belt change was a twunt of the highest order.

One of the engine mount bolts looked to have sheared off...



...and the other snapped while doing the school run...



Dropping the engine into the undertray...



...about an inch and a half from the looks of other engine bay features...





...so much so that the drive shaft CV was on the front subframe by the time I crawled home.



Now here's thing. Underneath the skin the S40 is basically a Ford. The Volvo engine has to marry up to a Mondeo mount. To do this there is a plate that goes between. Aluminium plate with high tensile steel bolts. Not a marriage made to last and it was only a matter of time before they got divorced. Why do I blame the belt changing twunt?

Every single bolt including the 10mm and 13mm one holding the plate to the engine needed a breaker bar to get off and one of the big bolts had rust where it had been sheared for some time.
My CSI guess is the whole thing had been done with an air or electric ratchet set too high, they knew the bolt had sheared but let the car go anyway. rolleyes

So I needed to remove the plate so I could weld a nut to the end and try to remove the studs or drill them out. Nope it looked like two pieces but the belt had to come off to get to it so I bolted it back to the engine and used the welder carefully...



...until it packed in after twenty years of service. RIP buddy.

New 19mm bolts in place to replace the 17mm head 19mm threaded ones...



...and we're back on the road.

Oh after I found my CV strap thingy...



...gave it a good clean and sorted the boot out. It had been that long since I used it last. hehe

NMNeil

5,860 posts

50 months

Monday 29th March 2021
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No pictures but...
Customer has a late model full size Chevy pickup towed in complaining the transmission won't shift. He'd had an under bonnet fire and it melted most of the wiring harness, which he had repaired.
Not what you think, the workmanship was superb. Soldered and shrink tubing at every wire splice, all neatly bundled with zip ties. A real work of art except..., every single wire was blue. eek


Hammer67

5,734 posts

184 months

Sunday 11th April 2021
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The Mrs NV200 that we've had from new, 134k on the clock. Rear spring eye bushes that were an advisory on the last test.
Somewhat Donald Ducked and had to make up a tool to pull the new bushes in.
Getting the shackle back in was fun as well. Tight as fook.

Pastie Bloater

694 posts

163 months

Thursday 22nd April 2021
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Issue: Right headlight bulb gone on an E65 7 series.

Cause: It happens.

Book solution: Remove front bumper, remove right headlight, replace bulb, reassemble.

Alternative solution: Remove upper and lower airbox, replace bulb, reassemble.

Probable time: An hour either way.

Bodge: Remove front right wheel, look for access panel, fail to find one, remove wheel arch liner, look for access panel, fail to find one (again), eyeball location of bulb cover, cut access panel into chassis with angle grinder, bend back, realise you nearly cut the wiring harness to bits, replace bulb, reassemble.

Bodge time: Longer than the right way.

Evidence: https://imgur.com/a/si9UgHC

Bodge artist: Some tt out there, you know who you are. tt.

Martin350

3,775 posts

195 months

Friday 23rd April 2021
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The way you constructed your post did make me chuckle!

But I'm sure you didn't find it funny finding that.
There really are some bodging tts out there! rolleyes

Hereward

4,185 posts

230 months

Friday 23rd April 2021
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The lack of headlight bulb access on some cars is shocking. It's a major safety feature and the designers should be shot.

My 1996 SL engine bay is crammed full of V12 yet bulb changing takes about 1 minute - release the metal clip, remove the dust cover, reach in and remove bulb.


Pastie Bloater

694 posts

163 months

Saturday 24th April 2021
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Martin350 said:
The way you constructed your post did make me chuckle!

But I'm sure you didn't find it funny finding that.
There really are some bodging tts out there! rolleyes
Cheers, sometimes all you can do is shake your head, others should give theirs a wobble.

Hereward said:
The lack of headlight bulb access on some cars is shocking. It's a major safety feature and the designers should be shot.

My 1996 SL engine bay is crammed full of V12 yet bulb changing takes about 1 minute - release the metal clip, remove the dust cover, reach in and remove bulb.
Got to agree with you there, what's daft is the left side is completely unobstructed, unless you have the later 750 where they put a second airbox on that side too banghead

Martin350

3,775 posts

195 months

Sunday 25th April 2021
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A mate of mine ordered a used driveshaft from ebay which I said I'd fit to his Fabia VRS.

This is what turned up.


Liquid Knight

Original Poster:

15,754 posts

183 months

Wednesday 12th May 2021
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The S40 is dead.

She'd start, run but as soon as I touched the right pedal the engine would cut out and exhaust would smell of petrol or gas.

So fly by wire pedal sensor issue or body itself.

No OBD and no warning lights so I had a look at the fuse box. Pulled one out, it looked fine but as I put it back there were sparks and I don't want to get into gender politics but the ECU decided it wanted to be a smoke machine.

...and that is the last time I will ever buy a post 1995 Volvo. Too many Ford parts waiting to fail.