New battery - but stil slow crank speed?

New battery - but stil slow crank speed?

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Ian Geary

Original Poster:

4,497 posts

193 months

Sunday 14th March 2021
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Morning all

I have a 2002 focus tdci

Had poor cold starting all winter (below say 4 degrees).
Takess 3 or 4 cranks to catch, but a decent crank speed (by ear, not actually tested). Never got round to diagnosing the poor start fully, but glow plugs are getting 12v (too wet/ too busy unfortunately, and apart from copious blue smoke it always got going)

Weather has now warmed up a bit, and the car was starting first go.

Until Thursday last week, when wife reported it wouldn't start at her work. Tried to jump from my car..nope. incredibly slow starter turnover speed, just not catching.

New Lion battery from ecp on friday. Charged the battery for a couple of hours before putting on in her car park...it only "just" started. Ie still very slow starter motor speed.

Yesterday (sat) wouldn't start. Charged it again to 12.5 ish volts. Terminals are on tight, and clean.

Today, only "just" started again.

Today I also had a multimeter on the battery whilst the wife started it...12.5v at rest, when cranking this dropped to about 7 volts under load (?)


Voltage when running is 14.5v, so am pretty sure it's not the charging system (alternator and belt new 2 years ago)

So in my head I'm trying to run through the options, and would appreciate help with this.


I) new battery is defective...unlikely, but given lockdown it might have become fully flat on the shelf? I know you get some voltage drop under load, but nearly half?

2) parasitic drain overnight? But would this rob the battery of cranking power? It's voltage looked ok.

3) some resistance or voltage loss between battery and starter or starter and earth sapping the battery's power? I took the starter off a couple of weeks ago, and all the collections are tight and clean when I put it back though.

4) the starter might itself be knackered? This is probably my next candidate to swap, and will be thick end of £100

5) there's obviously an underlying starting fault, but this is a new development which I don't like at all, as the car needs to be used daily for work.


Car is generally ok, fault free mot recently so I'm reluctant to give up on it just yet.

The irony is my other car e61 BMW constantly bongs at me about battery discharge, so I don't think my wife using that for work is going to be a long term strategy.


As always, any help is appreciated.

Ian




Scrump

22,076 posts

159 months

Sunday 14th March 2021
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I would start with checking item 3 from your list.

sliks

79 posts

76 months

Sunday 14th March 2021
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Starter motor prime suspect

You might see sparks if you have someone else turn over when it's dark, but battery needs to be kept topped up till you find solution

Edited by sliks on Sunday 14th March 11:46

Cold

15,253 posts

91 months

Sunday 14th March 2021
quotequote all
Scrump said:
I would start with checking item 3 from your list.
Agreed. Easiest one to eliminate too. Run a single jump lead from the negative battery terminal to the engine block and see how it cranks.

bearman68

4,663 posts

133 months

Sunday 14th March 2021
quotequote all
Cold said:
Agreed. Easiest one to eliminate too. Run a single jump lead from the negative battery terminal to the engine block and see how it cranks.
If the cables are bad, you wouldn't be seeing 7v during charging. This is implying a very very heavy current draw. Is there something that's possibly causing a very heavy current draw when the starter motor is engaged. Mmmmm, maybe, but it's going to be a partial short in the starter motor.

mickyh7

2,347 posts

87 months

Sunday 14th March 2021
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Wifes Twingo needed a battery.
Got a Lion from CP4L
Flat within 3 days.
Took it back to EP within a week.
Absolutely rubbish.
Paid an extra £30ish to swop for a Bosch.
Not one problem since.
I don't know why anyone stocks Lion anymore.
They all seem to be warranty refunds/exchanges according to the staff that deal with them.

catman

2,490 posts

176 months

Sunday 14th March 2021
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mickyh7 said:
Wifes Twingo needed a battery.
Got a Lion from CP4L
Flat within 3 days.
Took it back to EP within a week.
Absolutely rubbish.
Paid an extra £30ish to swop for a Bosch.
Not one problem since.
I don't know why anyone stocks Lion anymore.
They all seem to be warranty refunds/exchanges according to the staff that deal with them.
They can't all be bad, or no one would stock them. I had one for several years with zero problems.

Matt_E_Mulsion

1,693 posts

66 months

Sunday 14th March 2021
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Well Lion batteries are absolute garbage, I think they are ECP's own brand but avoid, avoid, avoid!!!

Try the jump lead trick between the engine block and the chassis to eliminate a bad earth strap cos it's quick and simple.

But ultimately I think your next obvious step it to replace the starter motor with a new one, preferably something that isn't the cheapest crap on the market.

paintman

7,693 posts

191 months

Sunday 14th March 2021
quotequote all
catman said:
mickyh7 said:
Wifes Twingo needed a battery.
Got a Lion from CP4L
Flat within 3 days.
Took it back to EP within a week.
Absolutely rubbish.
Paid an extra £30ish to swop for a Bosch.
Not one problem since.
I don't know why anyone stocks Lion anymore.
They all seem to be warranty refunds/exchanges according to the staff that deal with them.
They can't all be bad, or no one would stock them. I had one for several years with zero problems.
I went through 3 of them on my own car.
When I took the second one back the chap behind the counter cheerfully told me they reckoned to get around 1/3 of them back during the warranty period.
I'm trade & I think he thought it was for a customer's car.

Chris32345

2,086 posts

63 months

Sunday 14th March 2021
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Throw that lion battery in the bin

They are utter trash avoid at all costs




After that as others have said try a jump lead from the battery to a solid metal part of the engine to see if your earth cables are bad

Mave

8,209 posts

216 months

Monday 15th March 2021
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12.5v sounds pretty low for a brand new fully charged battery - can you borrow a known good battery to see if it's any better?

bearman68

4,663 posts

133 months

Monday 15th March 2021
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I'm probably too invested in this for some strange reason, but can someone explain why putting fresh wires to the starter motor would be any use whatsoever?

The battery voltage, on cranking is going to 7v. 7v chaps.

That means the battery is suppling far more current than it can possibly deliver.
So the 2 options as I see it, are the starter is taking more current than normal, or the battery is delivery less current than normal. Neither of these involves doubt on the cables.
So we could resolve this by measuring current - but I'm guessing this is not an option. Or we could test the battery, again, I'm assuming not an option.

In the absence of that, what do we think is most likely? The starter motor is tits up, or that 2 batteries, (1 new), is bad to the point of showing 2 consecutive and identical faults?
Not being a gambler, even I know which one to pick.

Or am I completely misunderstanding the situation?

Matt_E_Mulsion

1,693 posts

66 months

Monday 15th March 2021
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bearman68 said:
I'm probably too invested in this for some strange reason, but can someone explain why putting fresh wires to the starter motor would be any use whatsoever?
Checking there is a decent earth connection between the engine and chassis is a 10 second job with a jump lead and costs absolutely nothing. Why wouldn't you cover the basics before shelling out on a new starter motor?

bearman68

4,663 posts

133 months

Monday 15th March 2021
quotequote all
Matt_E_Mulsion said:
Checking there is a decent earth connection between the engine and chassis is a 10 second job with a jump lead and costs absolutely nothing. Why wouldn't you cover the basics before shelling out on a new starter motor?
Checking tyre pressure is also quick and easy, and just as useful.

Cold

15,253 posts

91 months

Tuesday 16th March 2021
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Ah yes, the Main Dealer approach. Always start by replacing the most expensive items. laugh

aka_kerrly

12,419 posts

211 months

Tuesday 16th March 2021
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Matt_E_Mulsion said:
bearman68 said:
I'm probably too invested in this for some strange reason, but can someone explain why putting fresh wires to the starter motor would be any use whatsoever?
Checking there is a decent earth connection between the engine and chassis is a 10 second job with a jump lead and costs absolutely nothing. Why wouldn't you cover the basics before shelling out on a new starter motor?
Absolutely.

The terminals on the battery may look ok but what about the live connecting to the starter and what about the earth attached to the gearbox or chassis end?

It may also be worth checking your alternator is working as well. When the engine is running out a multimeter across the terminals, if it's not 14+volts then that will also be an issue.

E-bmw

9,240 posts

153 months

Tuesday 16th March 2021
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aka_kerrily said:
It may also be worth checking your alternator is working as well. When the engine is running out a multimeter across the terminals, if it's not 14+volts then that will also be an issue.
That was covered in the first post.

bearman68

4,663 posts

133 months

Tuesday 16th March 2021
quotequote all
aka_kerrly said:
Absolutely.

The terminals on the battery may look ok but what about the live connecting to the starter and what about the earth attached to the gearbox or chassis end?
.
I not judging the cabling and connectors or anything else on appearance. I'm basing it on the fact the battery dropped to 7v when the engine was cranked. This means the cables are OK, because it's the current draw that's causing the battery voltage to drop. If the battery voltage had stayed at, Oh, I dunno, say 11.8v, there would be a good case for augmenting the cables.
Go ahead, and waste a bit of time, it's not a huge problem, but it's not going to effect the cranking speed.
The next stage is to check the battery is OK, or to measure current.
Note that this is not, change a part because we can't think of anything else to do. Left to my own devices, I would measure current draw. But I'd be surprised if it wasn't a starter motor that has partially shorted the main windings.

spanner10

219 posts

48 months

Tuesday 16th March 2021
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Starter I'd say but try jump leads first in case the new battery is no good.

mickyh7

2,347 posts

87 months

Tuesday 16th March 2021
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Why dont you just Jump Start it from a running car.
It costs nothing (and it will probably tell you that your Lion Battery is rubbish)!
Lot of carry on here for the sake of some simple checks.