VAG TDI 1.9 PD engine failures

VAG TDI 1.9 PD engine failures

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Discussion

Triumph Man

8,683 posts

168 months

Thursday 14th November 2013
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Bladedancer said:
Just because it says 1.9 TDI it doesn't make it boombproof. Basing your opinion and choices on stereotypes is not a good idea.

Reliability was earned by the old 1.9 TDIs, the non common rail units of the late 90's, especially 90 bhp one which would just go on and on without problems. injection system would go at some point, as would the turbo but that would be wear and tear, and especially injection system wasn't that costly to replace comparing with common rail.

New 1.9 TDIs, even though based on their successful ancestor, are different engines, as denoted by the PD suffix, incorporating many changes to the old unit, including different fuel injection system.
My 1.9 PD engine was extremely reliable and never missed a beat. My old 110 tdi had obviously lead a hard life, and blew a head gasket. It still kept running and returning 55 mpg, even with what looked like a pint of guinness in the expansion tank!

lexusboy

1,099 posts

143 months

Thursday 14th November 2013
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IIRC the PD engines are very fussy when it comes to what oil you put in

Triumph Man

8,683 posts

168 months

Thursday 14th November 2013
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lexusboy said:
IIRC the PD engines are very fussy when it comes to what oil you put in
They are indeed... Extra stress on the cam lobes due to the way the fuel is injected.

morgrp

4,128 posts

198 months

Thursday 14th November 2013
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Triumph Man said:
My 1.9 PD engine was extremely reliable and never missed a beat. My old 110 tdi had obviously lead a hard life, and blew a head gasket. It still kept running and returning 55 mpg, even with what looked like a pint of guinness in the expansion tank!
Bet the oil cooler/heat exchanger has failed not the headgasket

Triumph Man

8,683 posts

168 months

Thursday 14th November 2013
quotequote all
morgrp said:
Triumph Man said:
My 1.9 PD engine was extremely reliable and never missed a beat. My old 110 tdi had obviously lead a hard life, and blew a head gasket. It still kept running and returning 55 mpg, even with what looked like a pint of guinness in the expansion tank!
Bet the oil cooler/heat exchanger has failed not the headgasket
It was both. First one then tother.

bnseven

131 posts

138 months

Friday 29th November 2013
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normally I am just a lurker on here but feel its time to contribute to this thread.

My Wife has a 2007 Octavia diesel which 'broke down' last week, I did a quick search on here as I could recall this thread or a similar one and then had a quick look at the V5, you have guessed it, BXE engine prefix, 50,000 miles and a full service history. Number 2 conrod snapped, hole in block and a huge out of warranty repair bill. You couldn't make it up. I just wonder how many are out there just about to fail?

Apparently it did it without warning, always been 100% reliable, was doing about 30mph on a rural lane and just went bang. I know VAG will not be remotely interested but have reported it to VOSA for what good that will do me.

so much for skoda reliability...

dapearson

4,288 posts

224 months

Friday 29th November 2013
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Amazing. The VAG 1.9 PD engines are always recommended for their reliability!

So much so that it's the only diesel engine that i'd consider having now. Guess i'll just have to stick to cheap 2.0 petrols...

bnseven

131 posts

138 months

Friday 29th November 2013
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I think they probably are as long as you avoid anything with an engine number starting BXE....

I always assumed they were bullet proof until now though it does seem isolated to a particular batch but affects all models throughout the VAG range...

anonymous-user

54 months

Friday 29th November 2013
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Running a BXE. 07 plate and 71k. No problems so far. I'll report back if I get any.

solderine

1 posts

124 months

Friday 6th December 2013
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Ive rebuilt a fair number of these. Its always the conrod that gives away without warning and usually bashes a hole through the block. More and more I find this is happening due to lack of lubrication or the oil jet sprays getting blocked thus being unable to cool the piston. Using the wrong oil would play a part too.

rmccstealth

1 posts

123 months

Friday 24th January 2014
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So my wifes '58 plate BXE 1.9TDI Golf let go this week with 75k on the clock. Its got the classic BXE con-rod failure so it now laid-up whilst we work out what to do. Is it worth repairing? What would it be worth as a non-runner? Whilst its unlikely that lightning can strike twice I'm cautious that we could spend a lot of money fixing it and risk it going again or it'll end up running forever (like it should). Any advice?

ManOpener

12,467 posts

169 months

Friday 24th January 2014
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A gent posted in the VW section with the same issue earlier, except on an Octavia.

There doesn't seem to be much of a consensus but it looks like some people have had a degree of success in chasing VW or the other associated brands for a goodwill payment towards repairs. Always worth a try?

willmagrath

1,207 posts

146 months

Friday 24th January 2014
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i've heard injectors can go on them (very pricey) so i tend to use v power diesel in my fabia vrs along with the odd use of redex to keep them up to scratch, mines on 112k and still pretty refined

mclwanB

Original Poster:

601 posts

245 months

Friday 24th January 2014
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willmagrath said:
i've heard injectors can go on them (very pricey) so i tend to use v power diesel in my fabia vrs along with the odd use of redex to keep them up to scratch, mines on 112k and still pretty refined
Redex and equivalents are strongly not advised by VAG- so much so that if you use them you're out of warranty whatever the mileage or age! It was use of these by the garage my old practice used that vag used as a reason not to make any contribution to an engine going pop at 62.5k miles/2.5 years! V power is completely different and recommended however.

mclwanB

Original Poster:

601 posts

245 months

Friday 24th January 2014
quotequote all
rmccstealth said:
So my wifes '58 plate BXE 1.9TDI Golf let go this week with 75k on the clock. Its got the classic BXE con-rod failure so it now laid-up whilst we work out what to do. Is it worth repairing? What would it be worth as a non-runner? Whilst its unlikely that lightning can strike twice I'm cautious that we could spend a lot of money fixing it and risk it going again or it'll end up running forever (like it should). Any advice?
Ivor searl remanufactured vag engines were recommended to me and I think were about 3k or so but don't have personal experience of them. Old job got one from vag that I think was nearly 6k fitted. However the gearbox went on mine 45k later, an almost unheard of fault that we can only link to damage caused by the engine detonating. Gearbox + clutch + flywheel was another £3008! With hindsight I probably wouldn't repair a bxe or get a recon engine and sell it on. Interesting about someone actually squeezing some money out of VAG for this design fault of there s, will have to go and look it up!

mclwanB

Original Poster:

601 posts

245 months

Friday 24th January 2014
quotequote all
rmccstealth said:
So my wifes '58 plate BXE 1.9TDI Golf let go this week with 75k on the clock. Its got the classic BXE con-rod failure so it now laid-up whilst we work out what to do. Is it worth repairing? What would it be worth as a non-runner? Whilst its unlikely that lightning can strike twice I'm cautious that we could spend a lot of money fixing it and risk it going again or it'll end up running forever (like it should). Any advice?
Ivor searl remanufactured vag engines were recommended to me and I think were about 3k or so but don't have personal experience of them. Old job got one from vag that I think was nearly 6k fitted. However the gearbox went on mine 45k later, an almost unheard of fault that we can only link to damage caused by the engine detonating. Gearbox + clutch + flywheel was another £3008! With hindsight I probably wouldn't repair a bxe or get a recon engine and sell it on. Interesting about someone actually squeezing some money out of VAG for this design fault of there s, will have to go and look it up!

willmagrath

1,207 posts

146 months

Saturday 25th January 2014
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mclwanB said:
willmagrath said:
i've heard injectors can go on them (very pricey) so i tend to use v power diesel in my fabia vrs along with the odd use of redex to keep them up to scratch, mines on 112k and still pretty refined
Redex and equivalents are strongly not advised by VAG- so much so that if you use them you're out of warranty whatever the mileage or age! It was use of these by the garage my old practice used that vag used as a reason not to make any contribution to an engine going pop at 62.5k miles/2.5 years! V power is completely different and recommended however.
Oh wow thanks for the heads up! No more of that then!

bnseven

131 posts

138 months

Monday 27th January 2014
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VAG had no interest in making a payment towards mine as it had been serviced by an independent, once. We sourced a second hand non BXE motor and had an independent specialist fit it, mobile again for £3000. I have heard that main dealer would be 6-8k for a recon motor and any possible contribution would only be a percentage of this. I reckon we got away quite cheaply and as car was hardly moving when it went I am hoping the gearbox is OK, certainly no chipped teeth as has happened in some cases...

dbfan

183 posts

123 months

Wednesday 29th January 2014
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The problem isn't just with the BXE, the BLS engine is also doing the same thing - though I gather VW are in denial about this too!

My 2008 Bluemotion Golf has just run a big end and sheared the oil pump off (according to the mechanic who dropped the sump). The car is an ex-lease machine, which I bought in May 2002 with 112K miles and very full VW service history. I have only done 5K miles since (with one oil change and was going to do a second one soon - I have the oil and filter!), but I suspect VW would say the non-VW service was the cause of the problem!

The BLS is in some Caddies, so finding a cheap low-mileage one is nearly impossible and, as they can go at 60K miles, I don't really fancy the one with 80K in eBay!! I've had to buy a rebuilt one form a reputable supplier and it is £2160 with a year's warranty - the local garage will fit it, so that's a bit more cash to find.

One thing is for sure, after 24 years of VW ownership, this one will be the last for a long time.

mclwanB

Original Poster:

601 posts

245 months

Wednesday 29th January 2014
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dbfan said:
One thing is for sure, after 24 years of VW ownership, this one will be the last for a long time.
Quite agree- as VAG have disowned a known manufacturing fault that causes such severe problems all we can do is generate as much publicity- and possibly cost them some sales- as we can!