Practical 400kg sports car

Practical 400kg sports car

Author
Discussion

robcollingridge

Original Poster:

610 posts

283 months

Sunday 8th July 2012
quotequote all
After 5 years of Fisher Fury R1 ownership (since I built it), I've started thinking about what I could replace it with and come to the conclusion that a bespoke build is the only way to go. My Fisher Fury R1 ( http://www.robcollingridge.com/FuryR1/ ) weighs 450Kg with half a tank of fuel and has about 160bhp. It's road legal but has no doors, windscreen, heater, reverse gear, etc.

I'm looking to get down to 400Kg and add some more practicality this time though and have started capturing my thoughts here: http://www.robcollingridge.com/400kg/

Does anything close to this exist already though? I'm not including 'open wheel' designs like the Caterham 7. It has to have full bodywork and 2 seats.

This is roughly what I'm planning:


Rob

Codswallop

5,250 posts

194 months

Sunday 8th July 2012
quotequote all
Styling influence from the Jaguar XK180 by any chance?



Sounds like a great project in any case, so good luck with the build. Will be following your project's progress thumbup I'm not aware of anything similar exisiting atm.

FreeLitres

6,047 posts

177 months

Sunday 8th July 2012
quotequote all
This VERY similar design weighs over 1000 Kg. (TVR Griffith)



How will yours be half the weight?

Edited by FreeLitres on Sunday 8th July 11:52

robcollingridge

Original Poster:

610 posts

283 months

Sunday 8th July 2012
quotequote all
The same way that my Fisher Fury R1 weighs 450Kg but, I've learnt a lot since building it and can see loads of ways to save another 50Kg (at a cost though).



Rob

CDP

7,459 posts

254 months

Sunday 8th July 2012
quotequote all
FreeLitres said:
This VERY similar design weighs over 1000 Kg.



How will yours be half the weight?
There are some heavy bits on a TVR, that interior and all that glass for a start.

Although my Locost weighs 530kg, (with ballast, full cage, extinguisher, iron crossflow) 400kg can be done but will be difficult to achieve.

Lightweight chassis, aluminium honeycomb perhaps.
No interior trim whatsoever. CF seats or even just strategic padding.
Minimal size electronic instruments.
No screen (so no heater etc)
Small engine and gearbox, possibly bike.
Race weight panels that crack if a wasp leans on them
Lightweight 13" alloy wheels with tiny brakes.

Some of the 750 racers are ballasted to 350kg and there's a 300kg all alloy bike engined Locost out there. Westfield had a 400kg K series car too.

Personally I can't see it would be very practical.

pwrc

2,357 posts

152 months

Sunday 8th July 2012
quotequote all
This is very cool. I don't have any expertise to offer but I love the idea of such DIY projects - and I hope to do the same thing in the future!
I didn't realise fishers were so light! it'll be tough to hit that target with your own design - i suppose a lot of it comes down to materials used but also surely there are savings to be made through component design. I guess if you have the money and time anything can be possible
a big undertaking but I'm very envious, best of luck and keep us updated!

Ferg

15,242 posts

257 months

Sunday 8th July 2012
quotequote all
My Libra was 750kgs at SVA and features such 'luxuries' as: A roof, wind-up glass windows, opening doors and boot, full size spare, decent seats......
There's weight saving available I reckon.

StottyZr

6,860 posts

163 months

Sunday 8th July 2012
quotequote all
I read the thread title and thought "what is this moron talking about... 400kg sports car, practical *click* oh eek"



Edited by StottyZr on Sunday 8th July 12:13

robcollingridge

Original Poster:

610 posts

283 months

Sunday 8th July 2012
quotequote all
OK, maybe I should define what I mean by practical. It will be more practical than my Fury in that it will have a windscreen (but no doors). Also planning a removable hardtop (not included in my 400Kg target). It will require a reverse gear this time to pass the new IVA test. Also plan to have a more spacious cockpit but, the overall size of this car will be tiny and like my Fury R1 it will be smaller than a Lotus Elan.

I'm planning carbon fibre shell seats which I consider comfortable and practical. There will be no doors, heater, or modern comforts. There will be no dash, just an instrument binacle over the steering wheel. Bodywork will be very thin and light. It will be bike-engined again. 13" wheels are assumed with Wilwood calipers and I will use 7mm thick discs as used in my Fisher Fury.

By practical, I guess I mean usable in all weathers. My Fury R1 is very much a dry weather car. Think Lotus Elise practical but much, much lighter.

Vocal Minority

8,582 posts

152 months

Sunday 8th July 2012
quotequote all
I would say the styling is based more on this


thinfourth2

32,414 posts

204 months

Sunday 8th July 2012
quotequote all
The windscreen is you biggest problem

As a windscreen needs a heater, windscreen wipers and a washer bottle

CDP

7,459 posts

254 months

Sunday 8th July 2012
quotequote all
robcollingridge said:
OK, maybe I should define what I mean by practical. It will be more practical than my Fury in that it will have a windscreen (but no doors).
The snag with a windscreen is you need pillars to support it, plus an "effective" heater/blower mechanism if the screen itself isn't electrically heated. This all adds weight.

Yes, carbon or grp seats can be very comfortable if the right shape.

anonymous-user

54 months

Sunday 8th July 2012
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Caterham 21 sounds pretty close


EDLT

15,421 posts

206 months

Sunday 8th July 2012
quotequote all
robcollingridge said:
OK, maybe I should define what I mean by practical. It will be more practical than my Fury in that it will have a windscreen (but no doors). Also planning a removable hardtop (not included in my 400Kg target). It will require a reverse gear this time to pass the new IVA test. Also plan to have a more spacious cockpit but, the overall size of this car will be tiny and like my Fury R1 it will be smaller than a Lotus Elan.

I'm planning carbon fibre shell seats which I consider comfortable and practical. There will be no doors, heater, or modern comforts. There will be no dash, just an instrument binacle over the steering wheel. Bodywork will be very thin and light. It will be bike-engined again. 13" wheels are assumed with Wilwood calipers and I will use 7mm thick discs as used in my Fisher Fury.

By practical, I guess I mean usable in all weathers. My Fury R1 is very much a dry weather car. Think Lotus Elise practical but much, much lighter.
If it has no doors how will you get in and out with the hardtop on?

CBR JGWRR

6,533 posts

149 months

Sunday 8th July 2012
quotequote all
Take it off?

smile

rhinochopig

17,932 posts

198 months

Sunday 8th July 2012
quotequote all
robcollingridge said:
OK, maybe I should define what I mean by practical. It will be more practical than my Fury in that it will have a windscreen (but no doors). Also planning a removable hardtop (not included in my 400Kg target). It will require a reverse gear this time to pass the new IVA test. Also plan to have a more spacious cockpit but, the overall size of this car will be tiny and like my Fury R1 it will be smaller than a Lotus Elan.

I'm planning carbon fibre shell seats which I consider comfortable and practical. There will be no doors, heater, or modern comforts. There will be no dash, just an instrument binacle over the steering wheel. Bodywork will be very thin and light. It will be bike-engined again. 13" wheels are assumed with Wilwood calipers and I will use 7mm thick discs as used in my Fisher Fury.

By practical, I guess I mean usable in all weathers. My Fury R1 is very much a dry weather car. Think Lotus Elise practical but much, much lighter.
At that weight I would look at using bike rotors and callipers with a bespoke mounting bracket instead of willwoods. I would also look at something like a Rial wheel at 4.9kg http://www.fluke-motorsport.co.uk/rial-challenge-1... as a good balance of price vs weight.

I would also investigate getting the chassis made out of magnesium tubing which would save a fair amount of weight. We had a tandem MTB frame made up by a Russian company called Litech for a still-born project. Incredibly light compared to steel and ally, and superb inherent vibration damping properties. This was about 8 years ago and at the time they were looking for ways to diversify. They or another eastern European ex-aerospace company may be interested in producing it for you??

I'd also investigate using polycarb for the body instead of GRP. In your design the curves are pretty gentle and I would imagine you could probably produce a vac form buck without too many problems.

Interesting project.

s3fella

10,524 posts

187 months

Sunday 8th July 2012
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You may do it if you fit the engine to the removeable hard top.

How much does a formula ford style race car weigh?

xRIEx

8,180 posts

148 months

Sunday 8th July 2012
quotequote all
For comparison, the R1-powered MEV Atomic weighs a claimed 334kg



Minimal bodywork, small plastic flyscreen, no roof, one seat and half a floor.

It's an impressive ambition, but adding practicality is going to add weight. What materials are you planning to use to keep the weight down?

Eighteeteewhy

7,259 posts

168 months

Sunday 8th July 2012
quotequote all
xRIEx said:
For comparison, the R1-powered MEV Atomic weighs a claimed 334kg



Minimal bodywork, small plastic flyscreen, no roof, one seat and half a floor.

It's an impressive ambition, but adding practicality is going to add weight. What materials are you planning to use to keep the weight down?
Wow, there really isn't much to that. Not too practical though! hehe

Mastodon2

13,826 posts

165 months

Sunday 8th July 2012
quotequote all
xRIEx said:
For comparison, the R1-powered MEV Atomic weighs a claimed 334kg



Minimal bodywork, small plastic flyscreen, no roof, one seat and half a floor.

It's an impressive ambition, but adding practicality is going to add weight. What materials are you planning to use to keep the weight down?
Wow, that is very, very cool.