996-997 wet-sump engine reliability: enter your stats here!

996-997 wet-sump engine reliability: enter your stats here!

Author
Discussion

mollytherocker

14,366 posts

209 months

Friday 17th June 2011
quotequote all
GravyStain said:
I'll wade in here , although the thread is somewhat off topic.

My 996 Cab (1998) - No engine issues for three years
My 996 C4S (2001) - No engine issues for three years
My 996 Turbo S (2004) - No engine issues for five and a half years.

Now, where's that lump of wood to touch.......
No need to touch wood if you still have the Turbo. It has a different block and is free from these issues.

Mind you, theres plenty else to go wrong!paperbag

MTR

Gary11

4,162 posts

201 months

Saturday 18th June 2011
quotequote all
MTR beat me too it!
paperbag

bqf

2,226 posts

171 months

Thursday 23rd June 2011
quotequote all
2000 Carrera 4 Cabriolet - purchased last August as weekend plaything, done about 500 miles (original mileage 33,500), sitting in the garage and not been out really this year so far. No engine issues so far.

If you keep it in the garage, the IMS problem will definitely not occur, thats my philosophy :-)

mollytherocker

14,366 posts

209 months

Thursday 23rd June 2011
quotequote all
bqf said:
2000 Carrera 4 Cabriolet - purchased last August as weekend plaything, done about 500 miles (original mileage 33,500), sitting in the garage and not been out really this year so far. No engine issues so far.

If you keep it in the garage, the IMS problem will definitely not occur, thats my philosophy :-)
Ironically, this is probably not good for the engine!

MTR

bqf

2,226 posts

171 months

Friday 24th June 2011
quotequote all
I understand that high revs in a less than fully warmed-up engine is the killer, as is making many short journeys and not letting the car warm up.....so I avoid both!

Having a Porsche warranty helps my piece of mind somewhat though....

eddylau

2 posts

154 months

Saturday 25th June 2011
quotequote all
Hi all,

just to update the stats
i have a late 2002 carrera 2, 3.6l for about four years now,with no engine issue so far(touch wood).
However back in 2000 i had a early 996 3.4l,the dealer had replace the short engine.
hope this would help

cheers

eddy

hartech

1,929 posts

217 months

Sunday 26th June 2011
quotequote all
I don't know if the following helps, it is a confusing subject - but the manufacturing World has changed in recent years and new methods, designs, production techniques and materials technology - all combined - have enabled manufacturers to make a product that is generally more accurate and better quality (in it's individual component parts), and cheaper to produce - resulting in good value for customers and profits to continue in business.

The marketing World has changed too with buyers preferring to abandon older designs sooner (even if they still worked OK) as increases in the West's wealth resulted in style and image shortening the planned life expectancy of some products. Whereas our parents may have waited for a TV or washing machine to fail before they replaced it - our children throw out perfectly good stuff because it is no longer "current" - basically because they can afford that luxury as the new fashionable version is often little more expensive than a repair.

Technology and manufacturing processes changed little for say 50 years up until then (about 20 years ago) and so it was easy to design a cheap engine or a much more expensive but more reliable one. Gradually the cost of quality using those "old fashioned methods" became too high - so something had to change.

In moving quickly ahead into new technical areas - inevitably some ideas failed to be as much of an improvement as expected and some were worse - but overall there was a gain.

If an equation was produced comparing production costs of very similar products between 20 years ago and today and compared to their relative reliability - the modern products would win - overall there would be slightly more serious failures now but those that didn't fail (statistically) would be better.

The problem we have emerges when Porsche's become older and those able to afford them expect the same reliability they used to enjoy - but - just like many other similar vehicles - a greater number will fail and replacements costs will be higher, while overall the cost of that product is probably the second most expensive behinds a home and not so viable to simply throw away and replace.

I think the above is a fact of life that the latest Porsche models are not the only examples of and the situation should be expected and not be unexpected.

Fortunately there are safeguards from this inevitability by way of various Warranty schemes and cover to minimise or negate the cost of an engine repair or replacement.

This not wise enough to include this possibility and cost in their choice of their next used sports car - should not complain if they are caught out by the relatively rare but well publicised potential for an engine failure.

Get some cover and enjoy a fantastic car that will probably never fail you but if it does can easily be fixed and you can continue to drive one of the best cars ever built. What you cannot do is change the inevitability of the consequences of us experiencing a great life in the 21'st Century.

Baz

vandereydt

149 posts

257 months

Wednesday 29th June 2011
quotequote all
Have had a Boxster 2.5 ad it for 9 years, covered 360.000 km with, without any robles at all
Now I have a 2001 996 C2 cabrio, done 220.000 km and counting, tiptronic, no problems at all, nothing, nada
Planning to put another 200.000 km on this one and then move on to a gt3

I repect the engine when cold, never go above 4000 revs when cold, warmed up I go flat out regularly (on German autobahns off course)

regards
ronny

smaystre

6 posts

153 months

Tuesday 12th July 2011
quotequote all
997 carrera tiptronic 2004
65k miles
Owned by me for just over a year

Currently having new crankcase and 6 pistons after bad scoring in one cylinder.

Shurv

956 posts

160 months

Thursday 14th July 2011
quotequote all
It's interesting that the guy doing loads of miles in his, has had fantastic reliability,but others with low miles have had problems.Perhaps the issue with many 911's is that they don't get used enough and problems occur.

Gary11

4,162 posts

201 months

Friday 15th July 2011
quotequote all
hartech said:
I don't know if the following helps, it is a confusing subject - but the manufacturing World has changed in recent years and new methods, designs, production techniques and materials technology - all combined - have enabled manufacturers to make a product that is generally more accurate and better quality (in it's individual component parts), and cheaper to produce - resulting in good value for customers and profits to continue in business.

The marketing World has changed too with buyers preferring to abandon older designs sooner (even if they still worked OK) as increases in the West's wealth resulted in style and image shortening the planned life expectancy of some products. Whereas our parents may have waited for a TV or washing machine to fail before they replaced it - our children throw out perfectly good stuff because it is no longer "current" - basically because they can afford that luxury as the new fashionable version is often little more expensive than a repair.

Technology and manufacturing processes changed little for say 50 years up until then (about 20 years ago) and so it was easy to design a cheap engine or a much more expensive but more reliable one. Gradually the cost of quality using those "old fashioned methods" became too high - so something had to change.

In moving quickly ahead into new technical areas - inevitably some ideas failed to be as much of an improvement as expected and some were worse - but overall there was a gain.

If an equation was produced comparing production costs of very similar products between 20 years ago and today and compared to their relative reliability - the modern products would win - overall there would be slightly more serious failures now but those that didn't fail (statistically) would be better.

The problem we have emerges when Porsche's become older and those able to afford them expect the same reliability they used to enjoy - but - just like many other similar vehicles - a greater number will fail and replacements costs will be higher, while overall the cost of that product is probably the second most expensive behinds a home and not so viable to simply throw away and replace.

I think the above is a fact of life that the latest Porsche models are not the only examples of and the situation should be expected and not be unexpected.

Fortunately there are safeguards from this inevitability by way of various Warranty schemes and cover to minimise or negate the cost of an engine repair or replacement.

This not wise enough to include this possibility and cost in their choice of their next used sports car - should not complain if they are caught out by the relatively rare but well publicised potential for an engine failure.

Get some cover and enjoy a fantastic car that will probably never fail you but if it does can easily be fixed and you can continue to drive one of the best cars ever built. What you cannot do is change the inevitability of the consequences of us experiencing a great life in the 21'st Century.

Baz
I agree to a point but the "throwaway society" analagy shouldnt be applied to a weak design of a previously high end reliable marque,I feel Porsche has had the werewithall to sort this and have not done thereselves (and their clients) justice with these engines.
Borne out by the poor residual values of most early w/c stock.
Its I feel naive to belive (if its not your buisness sorry Baz) to expect this knowledge, and worry of random low mileage engine failure should not put people of purchase,it clearly has and clearly should IMO no one wants to spend 4-5k on a low mileage rebuild!
Reliability was Porsches middle name is it still?

Edited by Gary11 on Friday 15th July 07:28

hartech

1,929 posts

217 months

Friday 15th July 2011
quotequote all
It's a hard one to call Gary - because – let’s say (and this figures are just for example not meant to be accurate or actual) previously 1 in 1000 Porsche engines had a failure within 5 years (and it did occur occasionally) - they were anyway all rebuilt (because there were lots of people dotted around who could do it) and because the Internet didn't exist - no one found out about it. If yours failed you assumed it was the only one and nothing became of your misfortune. But those cars were made by very outdated methods because the very quality and long time it took to make then meant the manufacturer never made enough profit to re-invest in new methodology, equipment and machinery – so as labour rates became a greater proportion of production costs – they were trapped in a vicious circle for which the only end was probably closure (and this was imminent in 1993 or there abouts).

Of the two choices (close or massive re-investment) Porsche chose the latter (a huge risk only justified if it was “guaranteed” to transform the financial position that was precarious to say the least) and as they had to move to liquid cooling – had to make a giant leap from extremely outdated production to the very latest ideology and technology – with help from Japanese sources (I believe).

The result worked. They made increasing numbers, massive profits and were able to continuously develop newer versions – a success in all except a small number in which that sea change in design and manufacturing – found a few weak spots – that resulted in a very small number failing (while the vast majority had no problems whatsoever – sustaining global sales that have increased year on year).

They cannot then be described as poor products or bad designs when most perform perfectly OK. The few that do fail – do so in a new World order in which labour rates make rebuilds by the expensive main agents less attractive than the supply of a whole new engine and the Internet allows everyone to hear about the failures.

True the numbers failing are more than before but many other high performance sports car engines have similar ratios. In the never ending quest for performance, economy and reduced emissions – parts inside get lighter, pistons get smaller, running temperatures get higher while production tolerances slightly increase, resulting in a few failures.

By providing a warranty scheme up to 10 years old – Porsche can hardly be accused of not covering this possibility of occasional failures – but for those expecting a better car – with improved performance and even greater longevity than before – some will prove a disappointment.

The main criticism IMHO should just be that there are different ways the problem could have been handled. When BMW had engine problems they more or less fitted new engines for everyone FOC (at huge cost), Porsche have decided their present position of a warranty or new engine is enough.

Fortunately – with lower overheads to manage – some specialists have found ways to rebuild the engines at about half the cost and some include modifications to render the problems less likely to re-occur – so there is now a reasonably priced way to get going again. Other specialists even offer their own warranty scheme to reduce the cost of an engine rebuild if needed (we offer both).

With widespread publicity about the possibility of failures (although rare) it is really only owners of older cars that didn’t bother to protect their position (or just didn’t find out about it in time) that have something to complain about.

Porsche could have been more generous in their support through subsidies but it is their business and they still make good profits and increasing sales – so from their board room point of view – they are still doing it right.

They are great cars, a few go wrong, I can understand why this happened, for some it is a financial disaster – but very few who didn’t do anything to protect their position and those that did can enjoy all the benefits of the Porsche marque that ever existed – in better cars – and there is very little wrong with that.

Baz

Gary11

4,162 posts

201 months

Friday 15th July 2011
quotequote all
Thanks for your reply Baz,informative as usual I just feel from my research there are (according to a US rebuilder) some 16 modes of failure for these engines,the common position from cars Ive seen are ANY overheating problems DO make the chance of internal engine damage much more likely,cars showing any evidence of blocked rads leaking expansion tanks low water levels ect needs carefull scruitiny.
However I feel the unit is mechanicaly weak as described in this forum and thermaly on its working limit (as you have measured) with both these issues potentialy causing various modes of damage,but the view that the cars are so cheap now its worth taking a chance does carry some weight justifying the rebuild costs somewhat.

carcar

48 posts

162 months

Friday 15th July 2011
quotequote all

in response to your recent posts
19000 miles used regularly
porsche not interested unless they get £9400
on striping the engine myself i found the big ends to be 1.09 mm out of alignment
not good enough

carcar

48 posts

162 months

Friday 15th July 2011
quotequote all

full details will available on my site when the rebuild is finished

mollytherocker

14,366 posts

209 months

Friday 15th July 2011
quotequote all
carcar said:

full details will available on my site when the rebuild is finished
I just find it unbelievable that the engine builder did not notice those big ends!

I used to build truck engines (A long time ago!) and would have noticed that straight away!

MTR

R Soul

123 posts

165 months

Monday 18th July 2011
quotequote all
carcar said:
...not good enough
Mate those photos are shocking! yikes

Good luck with it - be interesting to see what you put in it on the rebuild.

bcnrml

2,107 posts

210 months

Monday 18th July 2011
quotequote all
Gary11 said:
Thanks for your reply Baz,informative as usual I just feel from my research there are (according to a US rebuilder) some 16 modes of failure for these engines,the common position from cars Ive seen are ANY overheating problems DO make the chance of internal engine damage much more likely,cars showing any evidence of blocked rads leaking expansion tanks low water levels ect needs carefull scruitiny.
However I feel the unit is mechanicaly weak as described in this forum and thermaly on its working limit (as you have measured) with both these issues potentialy causing various modes of damage,but the view that the cars are so cheap now its worth taking a chance does carry some weight justifying the rebuild costs somewhat.
Agreed with your points. thumbup Not only mechanically weak, the number of different modes of failure very much affirms weak/poor design principles. Or design principles perhaps aimed at achieving certain levels of customer transactions, at the cost of the reputation. If the name Porsche were still being compared to Ferrari, perhaps (just perhaps) that might be relatively understandable. But they're not. Anything below GT and TT has benchmarks far, far more reliable and much less costly to acquire and run.

As carcar (under)states, simply not good enough.

Gary11

4,162 posts

201 months

Monday 18th July 2011
quotequote all
bcnrml said:
Agreed with your points. thumbup Not only mechanically weak, the number of different modes of failure very much affirms weak/poor design principles. Or design principles perhaps aimed at achieving certain levels of customer transactions, at the cost of the reputation. If the name Porsche were still being compared to Ferrari, perhaps (just perhaps) that might be relatively understandable. But they're not. Anything below GT and TT has benchmarks far, far more reliable and much less costly to acquire and run.

As carcar (under)states, simply not good enough.
Nice to hear from you I hope all is well with you!

bcnrml

2,107 posts

210 months

Tuesday 19th July 2011
quotequote all
Gary11 said:
Nice to hear from you I hope all is well with you!
Ditto. smile