POR15 or powder coating for Chassis protection

POR15 or powder coating for Chassis protection

Author
Discussion

kitcarmk

Original Poster:

10 posts

180 months

Saturday 16th July 2011
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Hi Everyone,

The fury rebuild has been somewhat stalled as we were struggling to find someone to build a new roll bar hoop. We now have the car booked in for the 25th, so the rest of the work can now begin.

We have stripped the entire chassis and once the roll bar is built we will be blasting the chassis and then need to decide on the right kind of treatment for the chassis to prevent any future rot. Initially I was planning to have the chassis powder coated, however a friend who is working on the rebuild suggested trying POR15 instead.

Have any of you chosen to use POR15 for the chassis coating and do you have any recommendations based on your knowledge and experience?

Thanks in advance for your help.

Cheers
Mick

magpies

5,129 posts

183 months

Saturday 16th July 2011
quotequote all
there is a lot of experience of chassis treatment on the tvr forum - best ask there.


magpies

5,129 posts

183 months

Saturday 16th July 2011
quotequote all
There are a few motorsport rollcage manufacturers around and most will do bespoke if you take your car to them, I know of one in the Northeast that will - they made a grand job of one for my tvr.

Steve_D

13,749 posts

259 months

Sunday 17th July 2011
quotequote all
The biggest issue is getting the chassis coated as soon as possible after blasting. Rust starts the instant air gets to the bare metal.
A powder coating company will be set up to move the item directly from blasting into coating so job done. If you were to paint yourself you would need to get the blaster to prime the chassis before returning it to you.

How much of the chassis is visible on the finished car? Powder will be very pretty...hand brushed POR15 much less so.

As a product for the job is should be fine. Not used it myself but it gets rave reviews from those who have.

Steve


Edited by Steve_D on Sunday 17th July 09:26

gtmdriver

333 posts

174 months

Sunday 17th July 2011
quotequote all
Powder coating will certainly look better but is variable in durability depending on how well it is done.
It does not always bond correctly to the steel so that, once cracked or chipped, (sometimes just by bolting on bodywork or components) it will flake off or allow rust to penetrate.

POR15 bonds well to steel, even if rusted, and can be sprayed if you wish but if you read the data sheets you will notice that it is not meant to be the final outer coating as it is not stable to UV light. The protection is not affected at all but the cosmetic appearance deteriorates after a while. If the painted area is not visible then this is not a problem but if it needs to look good too then you need to overcoat the POR15 with one of the topcoats manufactured by the same company. Blackcote or Chassiscoat Black are the usual choices.

pugwash4x4

7,529 posts

222 months

Monday 18th July 2011
quotequote all
had mixed experience with PO15


on rusted and slightly pitted metal it sticks and never comes off.

on clean smooth metal, even when properly treated with a phophate base i had massive problems with it just peeling off in sheets.

dnb

3,330 posts

243 months

Monday 18th July 2011
quotequote all
POR15 applied with a sponge varnishing "brush" works very well and gives a good surface finish. Not had a problem with POR15 not sticking to blasted metal sprayed with zinc phosphate.

Gingerbread Man

9,171 posts

214 months

Saturday 25th February 2012
quotequote all
Sorry to bump this thread chaps, but I've a question that I thought I'd tag on as opposed to start a new thread.

I'm thinking of doing a bit of chassis painting/ protection on the Caterham.

POR15 seems to be the stuff, but just wanting to make sure that I get it right.

Not sure which selection to go for;

6 pots of POR15 in black.

3 pots of POR15 black protecting paint like the above but also another 3 pots of Chassis Coat Black.

Reading around the POR15 website, it dictated that you shouldn't apply the paint over existing paint. My chassis and other underneath car bits (De Dion, A frames, Etc...) will have the original powder coat in various states of repair.

I was hoping to wire brush/ clean off the loose bits on these and paint the POR15 over the top. Is this the wrong approach?

I might also chuck a pot or so on my Defender which has some rusty areas.

Advice...?

Furyblade_Lee

4,108 posts

225 months

Sunday 26th February 2012
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If anyone has a photo of a POR15'd chassis that does not look like it has been done in the dark by a drunk with a rock hard paintbrush i'd be interested to see it and know how it was done. I need to do my rear chassis but have never seen a remotely good job carried out with POR15!

Martin A

344 posts

244 months

Sunday 26th February 2012
quotequote all
pugwash4x4 said:
had mixed experience with PO15


on rusted and slightly pitted metal it sticks and never comes off.

on clean smooth metal, even when properly treated with a phophate base i had massive problems with it just peeling off in sheets.
Many people are unaware that some rust removers and preparations based on phosphoric acid tend to leave an electrically insulating film on ferrous metals
and should not be used. Blasting and coating within the hour is probably the best way.

dnb

3,330 posts

243 months

Sunday 26th February 2012
quotequote all
Furyblade_Lee said:
If anyone has a photo of a POR15'd chassis that does not look like it has been done in the dark by a drunk with a rock hard paintbrush i'd be interested to see it and know how it was done. I need to do my rear chassis but have never seen a remotely good job carried out with POR15!
Happy to oblige:



I used foam varnishing brushes for the POR15.



barnsweeper

258 posts

108 months

Thursday 2nd July 2015
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dnb said:
Happy to oblige:



I used foam varnishing brushes for the POR15.
Hi I know this is an old thread but can you tell me how many tins of por15 did you use for you're chassis, and what size were they, I ask as I am in the middle of a restoration myself regards, Jim.

gtmdriver

333 posts

174 months

Thursday 2nd July 2015
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If it's not in plain sight I would always go for POR15 over Powder Coating. It is a harder coating, is less prone to chipping and does not allow rust to creep underneath quite so readily.

Frankthered

1,624 posts

181 months

Friday 3rd July 2015
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gtmdriver said:
If it's not in plain sight I would always go for POR15 over Powder Coating. It is a harder coating, is less prone to chipping and does not allow rust to creep underneath quite so readily.
GTMdrvier, was it you who was planning to use a high build epoxy on your fugitive chassis? If so, did you and how is it holding up?