Winter Project - Free Ford Puma 1.7

Winter Project - Free Ford Puma 1.7

Author
Discussion

Laird

26,140 posts

215 months

Monday 26th September 2011
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olly22n said:
I think I recognise that puma!

Did you buy it from Simon?
yes

Well he didn't so much as 'buy' it, as take it off my hands for free. If you turn round now and tell me you'd have given me £500 for it, I will kill you until you are dead.

daz4m

2,909 posts

196 months

Monday 26th September 2011
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I would have, looks ace.

y2blade

56,141 posts

216 months

Monday 26th September 2011
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following with interest
fantastic cars...I was after one myself for a while but looked at about half a dozen....all were rotten as a pair frown so I gave up on the idea.

yours looks great cloud9
enjoy

istoo

2,365 posts

203 months

Monday 26th September 2011
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Looks great, and as mentioned previously, jammy bugger!

scz4 said:
I'm trying to do this on a budget (for once)
If you have no grand expectation, there is great pride when you can make a bucket go well. As you know i am still hugely attached to mine.

FlashBastd

291 posts

191 months

Monday 26th September 2011
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scz4 said:
No not yet. But got plenty of questions lined up smile Is that the best UK Puma forum then?

Thanks for the info. I'm trying to do this on a budget (for once), so will be interesting to see how much it costs compared to the stock item. Will have a look on Euro Car Parts.
I would say so, but I am an admin on there. The Wiki on that site is very useful.

Biggest failing with mine was the brakes, however yours looks to have the earlier setup with 240mm discs, this is good as it has a better master cylinder. Keep an eye out for some Fiesta ST front calipers, those bolt straight on with Fiesta ST 280mm discs and should improve matters no end.

Depending on what you are after there are many performance improvements that can be made, but don't expect any to transform the car. Most are based around the Racing Puma spec; on paper that car only had an extra 30 BHP, many don't even seem to make that.

I had mine back for a few weeks as we needed an extra car, the steering and gearshift are excellent, and it is very chuckable, great fun!

Whatever you do don't change the wheel offset, these cars are very sensitive to it.

Anything I can tell you please ask, either here, via PM, or on Pumapeople.

FlashBastd

291 posts

191 months

Monday 26th September 2011
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y2blade said:
following with interest
fantastic cars...I was after one myself for a while but looked at about half a dozen....all were rotten as a pair frown so
Seems like everything based on the 89 Fiesta is very prone to rust, the Fiesta and Ka are also terrible for it.

scz4

Original Poster:

2,507 posts

242 months

Sunday 15th January 2012
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Time for an update.. Work finally got under way a couple of weeks ago, couple of friends have helping out. Anyone who knows me knows I'm terrible when it comes to modifying cars, so in true tradition my budget build has not been quite to budgeted, I couldn't resist a few choice modifications... I tried smile

I've bought some new Eibach springs with new Sachs shock absorbers (front and rear), new top mounts, bearings etc. Also got a used set of Fiesta ST150 brakes, discs are about 40 or 50mm bigger. Should make a big difference, standard Puma brakes are very poor.

Anyway, this is what I've been upto:

Work done so far this month
- Fitted new rocker cover gasket - See pictures below.
- New Spark Plugs
- Fitted new engine earth cable, original was about to snap.
- Degreased top half of engine, exhaust and inlet manifolds
- Cleaned up rocker cover as I won't be putting the plastic cover back on.
- Removed front and rear suspension
- Painted brake calipers black

Planned:

- Build new shocks and springs
- Fit the above
- See about CV boot leak
- Inspect Exhaust, leaking somewhere
- Clean-up Bottom end of engine
- Fit new brakes, replace fluid, bleed
- Get new tyres fitted
- MOT
- Geometry Check
- Home service including, oil & filter, fuel filter & air filter.

Here's a breakdown in cost so far, firstly what I've spend and secondly what needs spent. As you can see this is no longer a cheap Puma. But it will have fully refreshed suspension, bigger brakes, 4 new Toyo Proxes, amongst other improvements, plus a geometry check, years MOT and taxed for that price.



Oil leak - Just look at the oil sitting in about the plugs


Difference in standard Puma and Fiesta ST brakes:


Old Shocks:


Cleaned up Rocker Cover


Cleaned up engine, well top half anyway:


Poor picture of the new calipers:




Edited by scz4 on Sunday 15th January 19:35

FlashBastd

291 posts

191 months

Sunday 15th January 2012
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Nice work, look forward to hearing about the new brakes. With a bit of luck yours had the 240mm discs which means it had the better master cylinder, in which case the new brakes should be very good. I have the 300mm ST170 setup on mine and was very disappointed, largely down to the poor later master cylinder.

scz4

Original Poster:

2,507 posts

242 months

Monday 16th January 2012
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Olly,

Don't suppose you remember the radio code, or where I can find it? smile It's asking for it since I disconnected the battery.

Graeme

wackojacko

8,581 posts

191 months

Monday 16th January 2012
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scz4 said:
wackojacko said:
These with standard suspension bar a thicker rear ARB and Toyo 888's are extremely entertaining on a twisty b road.
Tell me more about the thicker ARB, off the Puma racing perhaps or aftermarket?

I will be keeping an eye out for a used set of R888's - 195 50 15 V if anyone has smile
Sorry only just seen this, friend of mine used/ adapted a MK5 Fiesta whiteline item IIRC.

NadiR

1,071 posts

148 months

Monday 16th January 2012
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Nice car these, you got some nice plans on the cars, and IIRC don't these have a Yamaha tuned engine?

Great Pretender

26,140 posts

215 months

Tuesday 17th January 2012
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olly22n said:
Or are they MIA in Taplow?
Hey, don't look at me!

Max M4X WW

4,800 posts

183 months

Tuesday 17th January 2012
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Don't all Puma's (excluding Racing) have 260mm vented front brakes?

scz4

Original Poster:

2,507 posts

242 months

Tuesday 17th January 2012
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Just measureed them, primarily to see if have the "better" master cylinder as above, which I do smile They are definitely 240mm..

Max M4X WW

4,800 posts

183 months

Tuesday 17th January 2012
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Madness, always thought they would have 260.

So 240's have a bigger master cylinder than the cars with 260's? Fair enough - helps you out at least.

scz4

Original Poster:

2,507 posts

242 months

Thursday 19th January 2012
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Just been painting the new Fiesta ST calipers and rear drums.

We all know the ST upgrade is 40mm bigger which is a reasonable increase, but just look at the difference in pad size (ST top), no wonder the standard Puma brakes are so poor. I'm now even more optimitic the new brakes will make a big difference smile

The 4 new Sachs shocks arrived today, also went to Ford to pick up the new bearings, top mounts etc...Will hopefully get them built up over the weekend with the Eibach springs.

p.s Olly, found the radio code thanks smile




Rollcage

11,327 posts

193 months

Sunday 9th September 2012
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Any updates to this thread? Been thinking of doing similar, and even bought the Puma, but it's gone now......

scz4

Original Poster:

2,507 posts

242 months

Sunday 9th September 2012
quotequote all
No, not long after it was the road I sold it on the make space for the next project. Didn't make anything on it, but didn't lose much on it either. But it was fun winter project and handled beautifully when I was finished, would put a lot of modern sports cars to shame in terms of steering feel, feeback and response. Let me know if you have any questions.

Edited by scz4 on Sunday 9th September 13:27

tyrewrecker

6,419 posts

155 months

Sunday 9th September 2012
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Someone got bargin

scz4

Original Poster:

2,507 posts

242 months

Sunday 9th September 2012
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tyrewrecker said:
Someone got bargin
Guy travelled from Ireland to Aberdeen for it, flight fuel, ferry... crazy for a £1100 car.