My 1988 205 1.9 GTI Resotration thread

My 1988 205 1.9 GTI Resotration thread

Author
Discussion

r1ch

2,873 posts

197 months

Sunday 19th February 2012
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That'll be awesome when it's done dude! Do love a good 205!

nick_mcuk

Original Poster:

489 posts

201 months

Sunday 19th February 2012
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r1ch said:
That'll be awesome when it's done dude! Do love a good 205!
Cheers man, getting rather excited to be honest. Can't wait to see it in paint next week. smile

nick_mcuk

Original Poster:

489 posts

201 months

Thursday 1st March 2012
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Bit of an update.....

Some paint has been done....and the rest of the car is being done tomorrow (Friday)!!!

What Ben had done so far is simply stunning....keep in mind this is a direct gloss 2k paint job with no clear coat....there is such minimal orange peel it is better than most high end paint finishes on Bentley's etc!

Bonnet, doors and bumpers have had 5 coats of paint....so this has probably helped masses but either way he is a serious master when it comes to spraying. The rest of the car will be getting the same level of paint....smile

He has been having a few issues though due to the waxes etc....now before I started stripping it the car had a very very strong G101 strip wash down with the pressure washer cranked up to 120 degrees C! Ben has prep wiped it....hit it with some evil tar and glue remover and done a washing up liquid wet sand and he has still had some major issues with imperfections appearing in the wet paint!!

Its not like he doesn't know what he is doing either (he has been doing this for a while now!!)....just goes to prove carnuba wax is a shed load stronger than you would ever imagine!

Anhooooooo the photos.....I think you will agree the gloss already on the bumpers and the bonnet is simply stunning...wait till I wet sand it down and jewel the paint to perfection!! smile









nick_mcuk

Original Poster:

489 posts

201 months

Tuesday 6th March 2012
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Well today was the day....Pugly was in the booth and being painted....not with out her issues.

Due to all the wonderful waxes and potions we use on our cars when detailing "silicone'ing" has been an massive problem for Ben, in his 20 years in the trade he has never come across a case so bad....and neither has his brother and he has 10 years on Ben!!!

Water based paints dont suffer anywhere as badly as old school single stage 2k paints.

On Saturday Ben tested the front wing with some XL Pro rattle can primer and it all vent horrid so he couldn't risk starting to paint it and it all going s**tty, so he has ordered some water base sealer (which is designed to kill silicone's) it got 2 coats of that followed by a 3 coats of white......now that its all properly sealed down it was baked....then the proper top coat of the 2k Peugeot Alpine White was applied all 3 coats yes I typed that correctly 3 coats on top of all that other stuff, this is starting to sound like a Chip Foose paint job!!!

My view is you cant have enough paint on a car....and Ben agrees....the finishe he has got straight out of the gun is close to flawless....there are a few bits of dust here and there...but its completely orage peel free and stunning. Its going to be a brilliant base for me to fully wet sand and jewel the finish to that perfect finish.

Only issue is that its going to be better than they ever came out of the factory, but that was the goal!! biggrin

When Ben rolled her out I almost got emotional I honestly cant believe the work he has put in on her. She is a very special car to me for a few reasons so it means a lot when someone puts care and effort into her for me.

Here are the photos......













106 gti

843 posts

206 months

Tuesday 6th March 2012
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Looking good Nick , silicone is a nightmare and a sprayers worse nightmare .

shalmaneser

5,936 posts

196 months

Tuesday 6th March 2012
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that does look like a great job there.

nick_mcuk

Original Poster:

489 posts

201 months

Wednesday 7th March 2012
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106 gti said:
Looking good Nick , silicone is a nightmare and a sprayers worse nightmare .
I know Neil.....Ben has been going mad!!

Oh well worst is done now. smile

TonyHetherington

32,091 posts

251 months

Wednesday 7th March 2012
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Oh god yes.

nick_mcuk

Original Poster:

489 posts

201 months

Wednesday 7th March 2012
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TonyHetherington said:
Oh god yes.
Is that in agreement with the silicones comments or were you just having a personal moment seeing a freshly painted white 205 GTI???

biggrin

TonyHetherington

32,091 posts

251 months

Thursday 8th March 2012
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The latter biggrin

I'm 31 now, but had a 1988 1.9 GTi when I was 18 - it was my first car, and I loved it to bits! It was a much better colour though ( thumbup ) - Graphite Grey biggrin

In all seriousness though, I am completely envious of the project - and you look like you're doing it 100% properly. Please do continue to post shed loads of photos - it's really great to see and I can't wait to see the finished result biggrin

nick_mcuk

Original Poster:

489 posts

201 months

Thursday 8th March 2012
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TonyHetherington said:
The latter biggrin

I'm 31 now, but had a 1988 1.9 GTi when I was 18 - it was my first car, and I loved it to bits! It was a much better colour though ( thumbup ) - Graphite Grey biggrin

In all seriousness though, I am completely envious of the project - and you look like you're doing it 100% properly. Please do continue to post shed loads of photos - it's really great to see and I can't wait to see the finished result biggrin
Ah thanks Tony!

Don't worry I will be posting up photos of the rebuild of her.

I am sure you will see her at a PH Sunday service soon smile

lordlee

3,137 posts

246 months

Thursday 8th March 2012
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Ah the mighty Crowbar at work!! The car looks lovely and is going to be amazing once you have reassembled it all. Do me a favour and PM me Crowbar's number please as I havent seen him in ages.

nick_mcuk

Original Poster:

489 posts

201 months

Saturday 24th March 2012
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Well the wonderful weather today....managed to give the A6 a wash and hoover this morning then when to pick up a friend of ours from LHR T5. Finally got back home at about 1:30pm, so got changed and straight out to the garage to work on Pugly.

Might not look like much got done but useful progress....drivers door is now back in a functioning state door handle and lock installed, really big faf of a job to reconnect up the door handle to the actually mechanism....why oh why do these things come apart so easy but putting them back together is a byatch of a job....mind you could be because it was before Christmas when I took it all to bits!! smile

Also got the drivers window installed again...again same problems encountered...trying to remember how it all went back....oh and the added bonus of having to put back parts I didn't remove (Ben removed the window regulator)....got there in the end though!

So some photos...

First 2....forgot I took these on the day we picked Pugly back up from Ben's workshop...




Photos of the progress so far.....





Applied a very special decal that came from France (got 4 more as spares smile)


Refurbished rear wiper arm, nut and spacer...


Front wiper motor fitted....


More updates tomorrow smile

pistonpie

175 posts

160 months

Saturday 24th March 2012
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excellent! that paint job looks fantastic! nice little sticker too tongue out

y2blade

56,127 posts

216 months

Saturday 24th March 2012
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she's looking good, following with interest.

nick_mcuk

Original Poster:

489 posts

201 months

Saturday 24th March 2012
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Cheers fellas!

Hoping to make some serious progress tomorrow...weather is set to be nice again. smile

nick_mcuk

Original Poster:

489 posts

201 months

Sunday 25th March 2012
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Well got loads done today!

All the windows are now in all door and window seals are in place and even had time to put the stainless sill plates back on as well! (no photos of this) Adjusted the doors so the shut and line up absolutely mint now...and the drivers door is spot on now it has the new hinges. Put the wing mirrors back on too smile

Proceeded round the front of the car and installed the new indicators and brand spankers Valeo headlights put the rubber bump stops on the bonnet to so that is sits where it should do. Aligned the indicators up spot on so that they sit in the holes properly (unlike the old ones)

Really is looking like my little 205 again now next job will be fit the rad and all that gubbins......











106 gti

843 posts

206 months

Sunday 25th March 2012
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Top work , looks well clean and will be perfect when it's all fitted back together .
Just not sure on the orrible sight in the rear side glass though .......

nick_mcuk

Original Poster:

489 posts

201 months

Sunday 25th March 2012
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Thanks Neil, its gone well today...i did connect up the battery today to try and close the windows and it did some very very strange things....windows didnt go up but all the lights came on on the dash!! EEEEEEKKKKK!!!

Thinking its probably because all of the earths on the front of the car are disconnected...I HOPE!!!

nick_mcuk

Original Poster:

489 posts

201 months

Wednesday 28th March 2012
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....quick update no photos though.

Had a st day at work and couldn't be arsed to go to the gym and train so got changed and went out to the garage for some therapy

Didn't really do too much but fixed the worrying electrical gremlins that seemed to be apparent on Sunday. Seems on a 205 all the earth points are at the sides of the headlights on large blocks...i neglected to remove them on the strip down... and Ben forgot to mask them....so i got them off and let them soak in thinners for 10 mins to help soften up the paint....then with a small flat blade screw driver scraped off the paint.

This got me back to metal but I wanted to make sure they were the best the could be so put them in some AutoSmart Ali Shine..being acid based its ideal for removing rust....and i wasnt wrong...after 10 mins and a scrub with an old toothbrush rinsed them off and boy oh boy like new....so bolted them on the car and connected them up battery in place and hey presto everything is working again!