Fiat Barchetta - Pictures and Restoration

Fiat Barchetta - Pictures and Restoration

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stoocake

Original Poster:

330 posts

172 months

Monday 13th April 2015
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SUCH RUST! There was a strengthening panel, about the size of an A5 sheet which seemingly only served to trap water...drilled out the spot welds to leave this:



Cutting out the rotten panel:


Thought about leaving this hole and trying to pass it off as 'air conditioning' but thought better of it





Cereal boxes are perfect for making templates



A short while later:



Nearly there. My welder isn't the best but it's doing the job, just leaves a fair bit to tidy up after. Should have this arch finished in the next couple of days....then back to that floor!!


Barchettaman

6,313 posts

132 months

Tuesday 14th April 2015
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Great work with the welder - looks neat enough!

Edited by Barchettaman on Monday 20th April 20:58

stoocake

Original Poster:

330 posts

172 months

Sunday 19th April 2015
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Happy Sunday everyone, the light nights and warm weather has done wonders for this project!

I masked the car up to paint....




...and a couple of coats of zinc weld-thru primer...



...but then looking more closely to the bits you can't see in these pics decided the lip in the wheel arch that I'd welded my replacement panel to was getting a bit thin, and the right thing to do was cut it out and replace it. More work but it'd always annoy if I didn't do it now.

Out with the grinder...and glad I took the trouble cos the outer skin is starting to corrode in the corner, as seen near the bottom of this pic. The spot welds were inconsistent, as you can see...



Better view of the rust



Zinc primer on inside of the outer skin, and will be cavity-waxed afterwards



New panel ready to weld in. 2mm steel so it's approx 1.9999mm thicker than what Fiat used originally



I'll definitely get the arch finished this week then onto the floor!



stoocake

Original Poster:

330 posts

172 months

Monday 11th May 2015
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Evening all.

Wee update - the NS arch is finished. Paint still drying in these pics and need to go back to cut the hole for the drain pipe.







On to the offside. I patched up a little bit when I first got the car but after taking the paint off it looks pretty.....lightweight!







The lips for the panels that are mostly missing were a pain to get off with such limited access



But I've got most of it back to bare metal





Really hoping to get the welding done by the end of May but fully expect that to overrun...

iva cosworth

44,044 posts

163 months

Monday 11th May 2015
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Keep at it OP ,saw this LE round the corner from me,the weekend of Auto Italia show.



Should've parked mine next to it for a pic,this one has gone now.

Pooh

3,692 posts

253 months

Monday 11th May 2015
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I had a T plate Barchetta in silver with a burgundy roof and it was a lovely car with a great engine that handled very well, it made the Mazda MX5 I test drove after I had it feel like a domestic appliance.
They were not built by Fiat, they were built by Italian coach builder Maggiora and were largely hand built. http://en.wikipedia.org/wiki/Maggiora_%28manufacturer%29


Edited by Pooh on Monday 11th May 21:37