Project: BMW E21

Author
Discussion

RZ1

4,332 posts

206 months

Thursday 13th December 2012
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Lovely motor, have a real soft spot for them

pits

6,429 posts

190 months

Thursday 13th December 2012
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rosscobmw said:
I used to have an E21 316. Brilliant cars, I loved mine and wish I'd kept it. The boy that bought it off me has fitted banded steels and coilovers
What a shame.

Private Pile

754 posts

195 months

Friday 14th December 2012
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Nothing to do with me, and i'm not sure if these fit. Saw them on Retro Rides :

http://retrorides.proboards.com/index.cgi?board=pf...

eddiethekid

Original Poster:

126 posts

167 months

Wednesday 19th December 2012
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My boss told me I could finish early for Xmas so I decided to get some work done on the coilovers. Probably not the most important thing that needs doing, but oh well smile

They had loads of surface rust and I wanted rid of that horrible mottled surface.







So I popped over to Screwfix and picked a 3 pack of wire brush drill bits, for just £4! Better than £8 for one at B&Q!



The one on the left is done, the one on the right isn't smile



I also uncovered the BMW stamp that was covered in crap! Nice little details make me happy smile



Both cleaned up and masked, ready for paint in my rig up paint booth



First of two coats of Gloss Black applied:



I'll get some more photos when they're dry tomorrow and I can take the masking tape off smile

eddiethekid

Original Poster:

126 posts

167 months

Sunday 23rd December 2012
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Coilovers are basically finished now, ready to be fitted (a while off, before anyone gets giddy wink)


DSC03575 by Eddie the Kid, on Flickr

And built up (poor focus, I know frown)


DSC03576 by Eddie the Kid, on Flickr

Hopefully going to take the front wings off tomorrow so I can do some inspection on the inner arches ect.

Ruskie

3,989 posts

200 months

Sunday 23rd December 2012
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Looking forward to the progress. Cracking car.

eddiethekid

Original Poster:

126 posts

167 months

Monday 24th December 2012
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Today was a reasonably productive day, I wanted to get the wings off to inspect the inner arches and the chassis behind the wings.

Gazebo was out in force, due to some pretty minging weather!



Bonnet roller guides had to come off too:



Impact gun had the wheels off in seconds, love that thing smile



The wings themselves are held on by a fair few bolts, BMW were on the ball making them all 10mm too. Got to love a decent bit of efficiency. Got the wings off and wonderful news, the inner arches/chassis is lovely. It's had some repair work done on the passenger side, but not much smile





The wings themselves are ruined, which I knew. They will need replacing before respray day.







Cleaned up some of the inner arch to check the metal was decent, which it certainly seems to be smile









Very happy tbh!

I lolled when I saw the extent of the hole through to the cabin from the arch!





The inner arch has a natural 'cavity' which would be a place for years of dirt and moisture to collect, it sits behind the arch and in front of the door. To prevent this buildup, there is a sort of blanking panel that sits at 90° to the wing. It's certainly done it's job, as the 'blanking panel' has severely rotten away, suggesting that if it wasn't for this piece, there would be some pretty awful damage to the shell of the car. These will be replaced for new items, as they are both beyond repair.



Exciting times!....

BriC175

961 posts

180 months

Monday 24th December 2012
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Ed, have you left that metal bare on the passenger side?

eddiethekid

Original Poster:

126 posts

167 months

Monday 24th December 2012
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It's covered up with some tarp atm, but technically yes, it's exposed. I'll be grabbing some underseal or something just to brush on it over the next few days.

eddiethekid

Original Poster:

126 posts

167 months

Monday 31st December 2012
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Did some more work today, and uncovered some bad news frown

The passenger side jacking point and inner sill has got some extensive rust to it:







A bit gutted tbh, hoped not to find anything like this, but it's all part of the challenge I suppose. I'll be looking to get a quote for welding and respray over the next month, here's hoping it won't be too much!

I also removed the chrome trim from the rear and the sides of the vehicle:





Good progress for the end of the year. Roll on 2013 and the rebuilding stage biggrin

Edited by eddiethekid on Monday 31st December 17:28

pits

6,429 posts

190 months

Wednesday 2nd January 2013
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Could be worse, my 34 needs some work doing on the one sill, speaking to another guy who had that work repaired apparently you have to turn the car on it's side to fix it

aka_kerrly

12,418 posts

210 months

Wednesday 2nd January 2013
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It always amazes me when I see jacking points and sills that are rusty on cars that are in constant use as I can't believe none of that rust was visible when the MOT was done.

Hopefully you have caught it in time though and if you get a decent repair done now and get the car well undersealed your shell should last many more years :-) Just be sure to check the frame rails and fill them with wax oil!

Try these guys for repair panels http://www.wallothnesch.com/karosserie-blechteile/...

eddiethekid

Original Poster:

126 posts

167 months

Friday 4th January 2013
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Took the last of the trim off last night, personally think it looks awesome without the front bumper!


DSC03609


DSC03610

Also, there's a bit of a dent on the front corner of the bonnet, it's been repaired with a fair amount of filler.


DSC03613

Welding quotes still need to be sourced, and then paint.

In the meantime, I'll be getting most of the underseal off and reapplied with fresh stuff.

aka_kerrly

12,418 posts

210 months

Saturday 5th January 2013
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eddiethekid said:
Took the last of the trim off last night, personally think it looks awesome without the front bumper!


DSC03609



In the meantime, I'll be getting most of the underseal off and reapplied with fresh stuff.
christ that does look good

bmthnick1981

5,311 posts

216 months

Saturday 5th January 2013
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Lovely E21. Sticking with the 1.6 engine or planning on dropping something else in?

eddiethekid

Original Poster:

126 posts

167 months

Saturday 5th January 2013
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Will be keeping and possibly modifying the 1.6. I wouldn't mind an M52 (standard conversion) but insurance on that in Manchester for me would be eye watering.

e21Mark

16,205 posts

173 months

Sunday 6th January 2013
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eddiethekid said:
Will be keeping and possibly modifying the 1.6. I wouldn't mind an M52 (standard conversion) but insurance on that in Manchester for me would be eye watering.
You'd be surprised.

Whilst I started with a 323, when it came to declaring an engine change, they didn't change my premium as they deemed the engine to be from a similar model. Basically they asked where the donor engine was taken from and I just said a 1996 3 series. I have a classic car policy with Chaucer for less than £150 per year.

eddiethekid

Original Poster:

126 posts

167 months

Sunday 20th January 2013
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Got the car back on all fours yesterday.

Arches cleared of underseal now:



Also got a shot of the car without a front bumper. Quick PS of it with the holes on the lower panel smoothed off:


e21Mark

16,205 posts

173 months

Monday 21st January 2013
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That's OK till some idiot reverses into you and you discover new front panels are NLA. Personally I like the chrome of the bumpers but you can see the resemblance of the later 2002's in that photo.

eddiethekid

Original Poster:

126 posts

167 months

Tuesday 22nd January 2013
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Very true, Mark.

It's going to be a weekend and evening car. Something to enjoy, for me it should look as good as possible, and this way, it should do just that.

I'll just have to watch where I park wink