E28 - the long slog

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Discussion

V8mate

45,899 posts

190 months

Wednesday 20th February 2013
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Output Flange said:
No, in the standard location on the N/S.

On a RHD E28 there's a linkage from the pedals that goes across the cabin side of the bulkhead and operates the servo. I guess it was a quick way to develop the RHD version, but it ain't pretty, and that linkage needs to be kept lubricated. The clutch master cylinder is on the OS, with a hydraulic line going across the bulkhead in the engine bay to the slave cylinder.
Ohhhhhh. That sucks.

Output Flange

Original Poster:

16,805 posts

212 months

Sunday 24th February 2013
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Little bit of painting today.

Bottom half of the fuel tank has had a coat of POR-15:



Diff case has had primer and a coat of satin black:







The Clio servo has had a tidy up, too.

Going to leave the tank to dry overnight, then tomorrow night I'll do the top half. The bottom will get a decent coat of stonechip afterwards.

M50 manifold is here:



And I've done a quick test-fit to check that the wheels will clear the brakes - and they will, just:


Output Flange

Original Poster:

16,805 posts

212 months

Tuesday 26th February 2013
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One new bush in the shifter:



One coat of POR-15 on the top half of the tank:



There are already two coats on the bottom, with two coats of stonechip over the top.

I'm bored of painting stuff now.

Output Flange

Original Poster:

16,805 posts

212 months

Wednesday 27th February 2013
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It's decent quality considering it was £160. I still think I might seal the inside of it, though - the outside is protected, so I don't want it rotting from the inside, out.

Output Flange

Original Poster:

16,805 posts

212 months

Wednesday 27th February 2013
quotequote all
olly22n said:
That only really happens when left empty for long periods. If you park it up leave it with a full tank and it'll be fine.
I won't remember to do that, or I'll think I'm leaving it for a day and end up not using it for 6 months.

Again, for the sake of a few quid...

Super Slo Mo

5,368 posts

199 months

Wednesday 27th February 2013
quotequote all
olly22n said:
Output Flange said:
olly22n said:
That only really happens when left empty for long periods. If you park it up leave it with a full tank and it'll be fine.
I won't remember to do that, or I'll think I'm leaving it for a day and end up not using it for 6 months.

Again, for the sake of a few quid...
True. I certainly won't be bothering. and I'll get my friendly painter man to stonechip it I think. I have been feeling unwell since all of my spraying and think it is the fumes.
'Flu-like symptoms? Xylene is the culprit, been there, done that.

You need an organic paint filter mask. Possibly one rated for P3 particles, but check. That will solve the problems, a simple dust mask won't cut it.

Output Flange

Original Poster:

16,805 posts

212 months

Thursday 28th February 2013
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Best. present. today.

Starts like this:



Explodes into this:


Huntsman

8,082 posts

251 months

Thursday 7th March 2013
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Any update Flange?

Output Flange

Original Poster:

16,805 posts

212 months

Thursday 7th March 2013
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Not at the moment. Just waiting for a package to arrive with the remainder of the fuel and brake lines, then reassembly can start in earnest.

Lack of time has stopped play at the moment.

Output Flange

Original Poster:

16,805 posts

212 months

Friday 8th March 2013
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And as if by magic:



One fuel line got delivered to Olly by mistake, so that's probably sitting on some rust heap of an E12 by now, but otherwise (subject to me checking!) that should be everything here now.

V8mate

45,899 posts

190 months

Friday 8th March 2013
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Output Flange said:
One fuel line got delivered to Olly by mistake, ...
Mate, you really need to stop using his PayPal account when you buy stuff online.

Output Flange

Original Poster:

16,805 posts

212 months

Friday 8th March 2013
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Not sure, I like the size of the bills I don't get that way wink

Anyway, onwards.

Old fuel tank out:



It's actually not in horrendous condition:



Still best to change it. I've now got 25 litres of fuel I don't really want to re-use. If anyone's got any bright ideas on how to get rid of it without burning down the neighbourhood, I'm all ears...

New tank looks much nicer, now with two coats of POR15 and two of stonechip:



Rear axle is back off. It's taken a bit of a beating, so it'll get re-done:



Plus the trailing arms still need doing:



Pump and filter off:



Starting to strip the fuel and brake lines, but the screws for the pipe holders are going to need an overnight soak in PlusGas before they'll shift:



Boot floor is looking OK above the fuel tank:



So, getting there. Hopefully I'll get time tomorrow to get the pipes off, then I can start cleaning up the underside. Also need to order the heatshield that goes on the side of the fuel tank, next to the exhaust.

Unwanted growth on the steering wheel:



Current state of the engine:



How the car's looking at the mo:















V8mate

45,899 posts

190 months

Friday 8th March 2013
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Cool. It's nearly there.

Will the 518 badge be going back on?

Output Flange

Original Poster:

16,805 posts

212 months

Friday 8th March 2013
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I can confirm that it will not.

If anything, it'd get a 528i badge, but in all likelihood it won't have anything.

Triumph Man

8,708 posts

169 months

Friday 8th March 2013
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Wow what a brilliant project, I love E28s. thumbup

Output Flange

Original Poster:

16,805 posts

212 months

Sunday 10th March 2013
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Front subframe is out:





Front struts are back off, all the steering system is off.

Nearly ready to clean and paint the engine bay.

I've got another stack of parts for powdercoating, but the difficulty is that they're not open at the weekends, so there may be a slight delay...

Output Flange

Original Poster:

16,805 posts

212 months

Thursday 14th March 2013
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Today's delivery:



Centre drag link, pitman arm bush, braided brake hoses, ARB drop links.

More to follow...

Huntsman

8,082 posts

251 months

Friday 22nd March 2013
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C'mon Flange, wass happening?

Output Flange

Original Poster:

16,805 posts

212 months

Friday 22nd March 2013
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Since the last post? Nothing.

Hopefully some stuff might happen this weekend. Hopefully.

Huntsman

8,082 posts

251 months

Monday 15th April 2013
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What's happening Flange, gone very quiet, not feeling the love for the mighty E28?